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EPDM Foam vs POE Foam

Polymer · grade comparison

EPDM Foam and POE Foam are both polymer grades. POE Foam is the stronger of the two: tensile strength 2 MPa (0.261 ksi) against 0.55 MPa (0.0798 ksi) for EPDM Foam, about 3.3 times as much. POE Foam is the more ductile: elongation 220% versus 160% for EPDM Foam. EPDM Foam is lighter (0.1 g/cm³ vs 0.15 g/cm³ for POE Foam) and POE Foam is stiffer (0.01 GPa vs 0 GPa). On the shop floor, EPDM Foam machines more easily (excellent vs good) and POE Foam welds better (good vs poor).

EPDM FoamChoose it when weight is the constraint, or when the part sees heat.

POE FoamChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

EPDM Foam vs POE Foam: properties

EPDM FoamPOE Foam

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0 GPa1.74×10⁻⁴ Msi
0.01 GPa0 Msi

Tensile Strength (Ultimate)

0.55 MPa0.08 ksi
2 MPa0.26 ksi

Elongation at Break

160%
220%

Compressive Strength

0.05 MPa0.01 ksi
0.09 MPa0.01 ksi

Shear Strength

0.25 MPa0.04 ksi
—

Hardness, Shore A

12 Shore A
35 Shore A

Tear Strength

2 kN/m9.1 lbf/in
4 kN/m22.8 lbf/in

Compression Set (22 h, 70 °C)

15%
25%

Compressive Modulus

—
0.01 GPa7.25×10⁻⁴ Msi

Same in both: Poisson's Ratio 0.15

Physical

Density and transition temperatures.

Density

0.1 g/cm³0 lb/in³
0.15 g/cm³0.01 lb/in³

Water Absorption (24 h)

3%
0.5%

Melting Temperature (Tm)

—
62°C144 °F

Water Absorption (Saturation)

—
2%

Same in both: Glass Transition (Tg) -52°C-62 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.04 W/m·K0.02 BTU/hr·ft·°F
0.05 W/m·K0.03 BTU/hr·ft·°F

Specific Heat Capacity

1,900 J/kg·K0.45 BTU/lb·°F
2,100 J/kg·K0.5 BTU/lb·°F

Max Service Temperature (continuous)

120°C248 °F
65°C149 °F

Limiting Oxygen Index

21%
18%

Max Service Temperature (short-term)

150°C302 °F
90°C194 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 200 µm/m·K111 µin/in·°F · Min Service Temperature -50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Strength

3 kV/mm76.2 V/mil
—

Dielectric Constant (1 MHz)

1.6
1.3

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁶ Ω·cm

Dissipation Factor (1 MHz)

—
4×10⁻⁴

Surface Resistivity

—
1×10¹⁵ Ω

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

88 / 100
—

UV / Weathering Resistance

92 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

85 / 100
60 / 100

Weldability

20 / 100
55 / 100

Formability (cold)

90 / 100
88 / 100

Mold Shrinkage

—
2.5%

Melt Flow Rate

—
1 g/10 min

Processing Melt Temperature (typ.)

—
170°C338 °F

Mold Temperature (typ.)

—
165°C329 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

100 MJ/kg42,992 BTU/lb
88 MJ/kg37,833 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
3 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
130 L/kg15.6 gal/lb

Same in both: Typical Recycled Content 5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

6 kN·m/kg
12 kN·m/kg

Specific Stiffness (E / density)

0 MN·m/kg
0.1 MN·m/kg

Thermal Diffusivity

0.2 mm²/s
0.1 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityEPDM FoamPOE Foam
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall——
Best machined surface——

EPDM Foam vs POE Foam — frequently asked

Is POE Foam stronger than EPDM Foam?

Yes. POE Foam has a typical tensile strength of 2 MPa (0.261 ksi) against 0.55 MPa (0.0798 ksi) for EPDM Foam — about 3.3 times as much.

Which is cheaper, EPDM Foam or POE Foam?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, EPDM Foam or POE Foam?

EPDM Foam. Its machinability rates excellent (85/100) against good (60/100) for POE Foam; for welding the order is POE Foam first (good, 55/100) then EPDM Foam (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in EPDM Foam and POE Foam side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.