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EPDM Foam vs IXPE

Polymer · grade comparison

EPDM Foam and IXPE are both polymer grades. EPDM Foam is the stronger of the two: tensile strength 0.55 MPa (0.0798 ksi) against 0.35 MPa (0.0508 ksi) for IXPE, about 57% more. IXPE is lighter (0.03 g/cm³ vs 0.1 g/cm³ for EPDM Foam) and IXPE is stiffer (0 GPa vs 0 GPa). On the shop floor, IXPE welds better (very good vs poor), EPDM Foam forms better (excellent vs very good), and IXPE sits in a lower cost tier (standard, $$) than EPDM Foam (premium, $$$).

EPDM FoamChoose it when strength drives the design, or when the part sees heat.

IXPEChoose it when weight is the constraint, or when it will be welded.

EPDM Foam vs IXPE: properties

EPDM FoamIXPE

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0 GPa1.74×10⁻⁴ Msi
0 GPa3.63×10⁻⁴ Msi

Tensile Strength (Ultimate)

0.55 MPa0.08 ksi
0.35 MPa0.05 ksi

Elongation at Break

160%
150%

Compressive Strength

0.05 MPa0.01 ksi
0.04 MPa0.01 ksi

Shear Strength

0.25 MPa0.04 ksi
0.16 MPa0.02 ksi

Hardness, Shore A

12 Shore A
10 Shore A

Tear Strength

2 kN/m9.1 lbf/in
1 kN/m5.7 lbf/in

Compression Set (22 h, 70 °C)

15%
12%

Yield Strength (0.2% offset)

—
0.2 MPa0.03 ksi

Compressive Modulus

—
0 GPa3.19×10⁻⁴ Msi

Flexural Strength

—
0.22 MPa0.03 ksi

Flexural Modulus

—
0 GPa2.9×10⁻⁴ Msi

Same in both: Poisson's Ratio 0.15

Physical

Density and transition temperatures.

Density

0.1 g/cm³0 lb/in³
0.03 g/cm³0 lb/in³

Glass Transition (Tg)

-52°C-62 °F
-110°C-166 °F

Water Absorption (24 h)

3%
0.3%

Melting Temperature (Tm)

—
110°C230 °F

Water Absorption (Saturation)

—
1.5%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.04 W/m·K0.02 BTU/hr·ft·°F
0.04 W/m·K0.02 BTU/hr·ft·°F

Specific Heat Capacity

1,900 J/kg·K0.45 BTU/lb·°F
2,000 J/kg·K0.48 BTU/lb·°F

Max Service Temperature (continuous)

120°C248 °F
85°C185 °F

Min Service Temperature

-50°C-58 °F
-60°C-76 °F

Limiting Oxygen Index

21%
18%

Max Service Temperature (short-term)

150°C302 °F
100°C212 °F

Vicat Softening Point (B50)

—
90°C194 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 200 µm/m·K111 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Strength

3 kV/mm76.2 V/mil
—

Dielectric Constant (1 MHz)

1.6
1.1

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁶ Ω·cm

Dissipation Factor (1 MHz)

—
2×10⁻⁴

Surface Resistivity

—
1×10¹⁴ Ω

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

88 / 100
90 / 100

UV / Weathering Resistance

92 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

20 / 100
70 / 100

Formability (cold)

90 / 100
80 / 100

Same in both: Machinability 85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

100 MJ/kg42,992 BTU/lb
92 MJ/kg39,553 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
3 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
120 L/kg14.4 gal/lb

Typical Recycled Content

5%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

6 kN·m/kg
11 kN·m/kg

Specific Stiffness (E / density)

0 MN·m/kg
0.1 MN·m/kg

Thermal Diffusivity

0.2 mm²/s
0.6 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleIXPE

Manufacturing and finishing

CapabilityEPDM FoamIXPE
Default condition——
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——

EPDM Foam vs IXPE — frequently asked

Is EPDM Foam stronger than IXPE?

Yes. EPDM Foam has a typical tensile strength of 0.55 MPa (0.0798 ksi) against 0.35 MPa (0.0508 ksi) for IXPE — about 57% more.

Which is cheaper, EPDM Foam or IXPE?

IXPE is the lower-cost material: it sits in the standard tier ($$) while EPDM Foam is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, EPDM Foam or IXPE?

IXPE. Its weldability rates very good (70/100) against poor (20/100) for EPDM Foam.

Ready to make it?

Upload a CAD file and FabDigit prices the part in EPDM Foam and IXPE side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.