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Denture Base Resin vs Formlabs Tough 2000

Polymer · grade comparison

Denture Base Resin and Tough 2000 are both polymer grades. Both yield at about 45 MPa — strength does not separate them. Tough 2000 is the more ductile: elongation 22% versus 4% for Denture Base Resin. Tough 2000 is stiffer (2.4 GPa vs 2.2 GPa) and Denture Base Resin runs hotter in service (60°C vs 50°C continuous). On the shop floor, Denture Base Resin machines more easily (65 vs 55 out of 100) and Tough 2000 sits in a lower cost tier (standard, $$) than Denture Base Resin (high, $$$$).

Denture Base ResinChoose it when the part sees heat, or when the part is machined in volume.

Tough 2000Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

Denture Base Resin vs Tough 2000: properties

Denture Base ResinTough 2000

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.2 GPa0.32 Msi
2.4 GPa0.35 Msi

Poisson's Ratio

0.35
0.39

Tensile Strength (Ultimate)

48 MPa7 ksi
50 MPa7.3 ksi

Yield Strength (0.2% offset)

45 MPa6.5 ksi
44 MPa6.4 ksi

Elongation at Break

4%
22%

Compressive Strength

95 MPa13.8 ksi
70 MPa10.2 ksi

Flexural Strength

85 MPa12.3 ksi
68 MPa9.9 ksi

Flexural Modulus

2.2 GPa0.32 Msi
1.9 GPa0.28 Msi

Shear Strength

34 MPa4.9 ksi
—

Fracture Toughness (K_IC)

1.3 MPa·√m1.2 ksi·√in
—

Izod Impact, Notched

20 J/m0.37 ft·lbf/in
38 J/m0.71 ft·lbf/in

Hardness, Shore A

96 Shore A
—

Hardness, Shore D

82 Shore D
80 Shore D

Hardness, Rockwell M

85 HRM
—

Hardness, Rockwell R

118 HRR
103 HRR

Compressive Modulus

—
2.1 GPa0.3 Msi

Physical

Density and transition temperatures.

Density

1.18 g/cm³0.04 lb/in³
1.15 g/cm³0.04 lb/in³

Glass Transition (Tg)

105°C221 °F
58°C136 °F

Water Absorption (Saturation)

2%
1.8%

Refractive Index

1.5
1.51

Same in both: Water Absorption (24 h) 0.8%

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,450 J/kg·K0.35 BTU/lb·°F
1,500 J/kg·K0.36 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

80 µm/m·K44.4 µin/in·°F
110 µm/m·K61.1 µin/in·°F

Max Service Temperature (continuous)

60°C140 °F
50°C122 °F

Heat Deflection Temp. @ 0.45 MPa

90°C194 °F
49°C120 °F

Heat Deflection Temp. @ 1.8 MPa

70°C158 °F
42°C108 °F

Vicat Softening Point (B50)

85°C185 °F
—

Limiting Oxygen Index

18%
19%

Max Service Temperature (short-term)

80°C176 °F
70°C158 °F

Same in both: Thermal Conductivity 0.2 W/m·K0.12 BTU/hr·ft·°F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Dielectric Constant (1 MHz)

3.5
3.4

Dielectric Strength

—
15 kV/mm381 V/mil

Dissipation Factor (1 MHz)

—
0.03

Surface Resistivity

—
1×10¹⁴ Ω

Same in both: Electrical Resistivity 1×10¹² Ω·m3.94×10¹⁹ µΩ·in · Volume Resistivity 1×10¹⁴ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
55 / 100

UV / Weathering Resistance

40 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
55 / 100

Polishability

88 / 100
65 / 100

Mold Shrinkage

0.4%
—

Processing Melt Temperature (typ.)

30°C86 °F
—

Same in both: Weldability 5 / 100 · Formability (cold) 10 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

110 MJ/kg47,292 BTU/lb
115 MJ/kg49,441 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
6 kg CO₂/kg

Embodied Water

—
260 L/kg31.2 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

41 kN·m/kg
43 kN·m/kg

Specific Stiffness (E / density)

1.9 MN·m/kg
2.1 MN·m/kg

Modulus of Resilience

460 kJ/m³
403 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleDenture Base ResinFormlabs Tough 2000

Manufacturing and finishing

CapabilityDenture Base ResinTough 2000
Injection molding—Yes
3D printing—Yes
Default condition—ABS-like
Relative cost$$$$ High$$ Standard
Min. machined wall——
Best machined surface——
Chrome Plating (Plastic)—Yes
Conductive Coating—Yes
Dyeing (Nylon)—Yes
EMI Shielding Coating—Yes
Painting—Yes
Primer Coating—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
Tinted Coating—Yes
UV Coating—Yes
Vacuum Metallization—Yes
Waterproof Coating—Yes

Denture Base Resin vs Tough 2000 — frequently asked

What is the difference between Denture Base Resin and Tough 2000?

Denture Base Resin and Tough 2000 are both polymer grades. Both yield at about 45 MPa — strength does not separate them. Tough 2000 is the more ductile: elongation 22% versus 4% for Denture Base Resin.

Which is cheaper, Denture Base Resin or Tough 2000?

Tough 2000 is the lower-cost material: it sits in the standard tier ($$) while Denture Base Resin is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Denture Base Resin or Tough 2000?

Denture Base Resin, by a small margin. Both rate good for machinability — 65/100 against 55/100 for Tough 2000.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Denture Base Resin and Tough 2000 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.