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Extruded Acrylic Sheet vs PMMA-FR

Polymer · grade comparison

Extruded Acrylic Sheet and PMMA-FR are both polymer grades. Extruded Acrylic Sheet is the stronger of the two: yield strength 66 MPa (9.57 ksi) against 62 MPa (8.99 ksi) for PMMA-FR, about 6% more. On the shop floor, PMMA-FR machines more easily (very good vs good), Extruded Acrylic Sheet welds better (very good vs good), and Extruded Acrylic Sheet forms better (excellent vs good).

Extruded Acrylic SheetChoose it when strength drives the design, or when it will be welded.

PMMA-FRChoose it when the part is machined in volume.

Extruded Acrylic Sheet vs PMMA-FR: properties

Extruded Acrylic SheetPMMA-FR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

1.2 GPa0.17 Msi
1.2 GPa0.17 Msi

Bulk Modulus

5 GPa0.65 Msi
5 GPa0.73 Msi

Poisson's Ratio

0.38
0.37

Yield Strength (0.2% offset)

66 MPa9.6 ksi
62 MPa9 ksi

Compressive Strength

105 MPa15.2 ksi
110 MPa16 ksi

Flexural Strength

103 MPa14.9 ksi
105 MPa15.2 ksi

Shear Strength

58 MPa8.4 ksi
55 MPa8 ksi

Izod Impact, Notched

18 J/m0.34 ft·lbf/in
16 J/m0.3 ft·lbf/in

Hardness, Shore D

90 Shore D
88 Shore D

Hardness, Rockwell M

92 HRM
88 HRM

Hardness, Rockwell R

123 HRR
—

Same in both: Elastic (Young's) Modulus 3.1 GPa0.45 Msi · Tensile Strength (Ultimate) 68 MPa9.9 ksi · Elongation at Break 4.5% · Compressive Modulus 3 GPa0.44 Msi · Flexural Modulus 3.1 GPa0.45 Msi · Fracture Toughness (K_IC) 1.1 MPa·√m1 ksi·√in

Physical

Density and transition temperatures.

Density

1.19 g/cm³0.04 lb/in³
1.21 g/cm³0.04 lb/in³

Glass Transition (Tg)

100°C212 °F
103°C217 °F

Light Transmission

92%
89%

Same in both: Water Absorption (24 h) 0.3% · Water Absorption (Saturation) 2% · Refractive Index 1.49

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

72°C162 °F
75°C167 °F

Heat Deflection Temp. @ 0.45 MPa

95°C203 °F
92°C198 °F

Heat Deflection Temp. @ 1.8 MPa

87°C189 °F
88°C190 °F

Vicat Softening Point (B50)

102°C216 °F
105°C221 °F

Limiting Oxygen Index

18%
28%

Max Service Temperature (short-term)

90°C194 °F
95°C203 °F

Same in both: Thermal Conductivity 0.19 W/m·K0.11 BTU/hr·ft·°F · Specific Heat Capacity 1,470 J/kg·K0.35 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 72 µm/m·K40 µin/in·°F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Dielectric Constant (1 MHz)

2.7
2.8

Surface Resistivity

1×10¹⁶ Ω
1×10¹⁵ Ω

Same in both: Electrical Resistivity 1×10¹³ Ω·m3.94×10²⁰ µΩ·in · Dielectric Strength 25 kV/mm635 V/mil · Dissipation Factor (1 MHz) 0.02 · Volume Resistivity 1×10¹⁵ Ω·cm · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
82 / 100

UV / Weathering Resistance

92 / 100
80 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
78 / 100

Weldability

70 / 100
60 / 100

Formability (cold)

88 / 100
65 / 100

Polishability

80 / 100
95 / 100

Mold Shrinkage

0.4%
0.5%

Melt Flow Rate

2.5 g/10 min
4 g/10 min

Same in both: Processing Melt Temperature (typ.) 235°C455 °F · Mold Temperature (typ.) 70°C158 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

6.5 kg CO₂/kg
6.6 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
280 L/kg33.6 gal/lb

Typical Recycled Content

3%
0%

Same in both: Embodied Energy (primary production) 105 MJ/kg45,142 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

57 kN·m/kg
56 kN·m/kg

Modulus of Resilience

703 kJ/m³
620 kJ/m³

Same in both: Specific Stiffness (E / density) 2.6 MN·m/kg · Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleExtruded Acrylic SheetPMMA-FR

Manufacturing and finishing

CapabilityExtruded Acrylic SheetPMMA-FR
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

Extruded Acrylic Sheet vs PMMA-FR — frequently asked

Is Extruded Acrylic Sheet stronger than PMMA-FR?

Yes. Extruded Acrylic Sheet has a typical yield strength of 66 MPa (9.57 ksi) against 62 MPa (8.99 ksi) for PMMA-FR — about 6% more. Tensile strength is 68 MPa (9.86 ksi) vs 68 MPa (9.86 ksi).

Which is cheaper, Extruded Acrylic Sheet or PMMA-FR?

Extruded Acrylic Sheet is the lower-cost material: it sits in the standard tier ($$) while PMMA-FR is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Extruded Acrylic Sheet or PMMA-FR?

PMMA-FR. Its machinability rates very good (78/100) against good (65/100) for Extruded Acrylic Sheet; for welding the order is Extruded Acrylic Sheet first (very good, 70/100) then PMMA-FR (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Extruded Acrylic Sheet and PMMA-FR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.