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BIIR vs TPE

Polymer · grade comparison

BIIR and TPE are both polymer grades. BIIR is the stronger of the two: tensile strength 11 MPa (1.6 ksi) against 8 MPa (1.09 ksi) for TPE, about 47% more. TPE is harder — 20 Shore D against 15 Shore D for BIIR — which matters for wear surfaces and threads. TPE is lighter (0.96 g/cm³ vs 1.13 g/cm³ for BIIR) and TPE is stiffer (0.01 GPa vs 0 GPa). On the shop floor, TPE welds better (good vs poor).

BIIRChoose it when strength drives the design, or when the part sees heat.

TPEChoose it when surface hardness matters, or when weight is the constraint.

BIIR vs TPE: properties

BIIRTPE

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0 GPa5.8×10⁻⁴ Msi
0.01 GPa0 Msi

Shear Modulus

0 GPa1.89×10⁻⁴ Msi
0 GPa4.35×10⁻⁴ Msi

Poisson's Ratio

0.5
0.48

Tensile Strength (Ultimate)

11 MPa1.6 ksi
8 MPa1.1 ksi

Elongation at Break

500%
480%

Shear Strength

7 MPa0.94 ksi
5 MPa0.73 ksi

Hardness, Shore A

60 Shore A
65 Shore A

Hardness, Shore D

15 Shore D
20 Shore D

Tear Strength

30 kN/m171 lbf/in
25 kN/m143 lbf/in

Compression Set (22 h, 70 °C)

32%
30%

Compressive Strength

—
3 MPa0.44 ksi

Flexural Modulus

—
0.02 GPa0 Msi

Same in both: Bulk Modulus 2 GPa0.29 Msi

Physical

Density and transition temperatures.

Density

1.13 g/cm³0.04 lb/in³
0.96 g/cm³0.03 lb/in³

Glass Transition (Tg)

-60°C-76 °F
-55°C-67 °F

Water Absorption (24 h)

0.5%
0.3%

Refractive Index

1.51
—

Melting Temperature (Tm)

—
165°C329 °F

Water Absorption (Saturation)

—
0.8%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.22 W/m·K0.13 BTU/hr·ft·°F
0.2 W/m·K0.12 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

180 µm/m·K100 µin/in·°F
200 µm/m·K111 µin/in·°F

Max Service Temperature (continuous)

130°C266 °F
105°C221 °F

Min Service Temperature

-45°C-49 °F
-50°C-58 °F

Limiting Oxygen Index

20%
19%

Max Service Temperature (short-term)

170°C338 °F
135°C275 °F

Heat Deflection Temp. @ 0.45 MPa

—
55°C131 °F

Vicat Softening Point (B50)

—
60°C140 °F

Same in both: Specific Heat Capacity 1,900 J/kg·K0.45 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Dielectric Strength

25 kV/mm635 V/mil
20 kV/mm508 V/mil

Dielectric Constant (1 MHz)

2.4
2.6

Dissipation Factor (1 MHz)

0.004
0.0015

Same in both: Volume Resistivity 1×10¹⁵ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
88 / 100

UV / Weathering Resistance

85 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
25 / 100

Weldability

25 / 100
65 / 100

Formability (cold)

88 / 100
90 / 100

Mold Shrinkage

2.2%
1.8%

Mold Temperature (typ.)

170°C338 °F
40°C104 °F

Polishability

—
20 / 100

Melt Flow Rate

—
20 g/10 min

Processing Melt Temperature (typ.)

—
210°C410 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

105 MJ/kg45,142 BTU/lb
95 MJ/kg40,843 BTU/lb

Embodied Water

180 L/kg21.6 gal/lb
130 L/kg15.6 gal/lb

Same in both: Embodied Carbon (primary production) 3.6 kg CO₂/kg · Typical Recycled Content 5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

10 kN·m/kg
8 kN·m/kg

Thermal Shock Resistance Index

3
1

Same in both: Specific Stiffness (E / density) 0 MN·m/kg · Thermal Diffusivity 0.1 mm²/s

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleTPE

Manufacturing and finishing

CapabilityBIIRTPE
Injection molding—Yes
Default condition—Shore A 30 to Shore A 90
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——
Chrome Plating (Plastic)—Yes
EMI Shielding Coating—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
UV Coating—Yes

BIIR vs TPE — frequently asked

Is BIIR stronger than TPE?

Yes. BIIR has a typical tensile strength of 11 MPa (1.6 ksi) against 8 MPa (1.09 ksi) for TPE — about 47% more.

Which is cheaper, BIIR or TPE?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, BIIR or TPE?

BIIR, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for TPE; for welding the order is TPE first (good, 65/100) then BIIR (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in BIIR and TPE side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.