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Nickel Alloy NiCr26MoW vs Nimonic 90

Nickel Alloy · grade comparison

Nickel Alloy NiCr26MoW and Nimonic 90 are both nickel alloy grades. Nimonic 90 is the stronger of the two: yield strength 810 MPa (117 ksi) against 350 MPa (50.8 ksi) for NiCr26MoW, about 131% more; tensile strength follows at 1,240 MPa (180 ksi) vs 730 MPa (106 ksi). In exchange, NiCr26MoW is the more ductile: elongation 45% versus 27% for Nimonic 90, and Nimonic 90 is harder (330 HB vs 180 HB). Nimonic 90 is lighter (8.19 g/cm³ vs 8.5 g/cm³ for NiCr26MoW) and NiCr26MoW runs hotter in service (1,150°C vs 920°C continuous). On the shop floor, NiCr26MoW welds better (very good vs poor).

NiCr26MoWChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Nimonic 90Choose it when strength drives the design, or when weight is the constraint.

NiCr26MoW vs Nimonic 90: properties

NiCr26MoWNimonic 90

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
213 GPa30.9 Msi

Shear Modulus

80 GPa11.6 Msi
83 GPa12 Msi

Bulk Modulus

175 GPa25.4 Msi
178 GPa25.8 Msi

Poisson's Ratio

0.3
0.31

Tensile Strength (Ultimate)

730 MPa106 ksi
1,240 MPa180 ksi

Yield Strength (0.2% offset)

350 MPa50.8 ksi
810 MPa117 ksi

Elongation at Break

45%
27%

Reduction in Area

55%
32%

Shear Strength

480 MPa69.6 ksi
760 MPa110 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
430 MPa62.4 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
90 MPa·√m81.9 ksi·√in

Charpy V-Notch Impact (RT)

130 J95.9 ft·lbf
35 J25.8 ft·lbf

Hardness, Brinell

180 HB
330 HB

Hardness, Rockwell B

88 HRB
—

Hardness, Vickers

190 HV
350 HV

Compressive Strength

—
830 MPa120 ksi

Hardness, Rockwell C

—
35 HRC

Physical

Density and transition temperatures.

Density

8.5 g/cm³0.31 lb/in³
8.19 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,340°C2,444 °F
1,310°C2,390 °F

Liquidus Temperature

1,385°C2,525 °F
1,370°C2,498 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

10.5 W/m·K6.1 BTU/hr·ft·°F
11.5 W/m·K6.6 BTU/hr·ft·°F

Specific Heat Capacity

450 J/kg·K0.11 BTU/lb·°F
461 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.5 µm/m·K7.5 µin/in·°F
12.7 µm/m·K7.1 µin/in·°F

Latent Heat of Fusion

290 J/g125 BTU/lb
—

Max Service Temperature (continuous)

1,150°C2,102 °F
920°C1,688 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1.15×10⁻⁶ Ω·m45.3 µΩ·in
1.18×10⁻⁶ Ω·m46.5 µΩ·in

Same in both: Electrical Conductivity 1.5 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.12 V
-0.15 V

Corrosion Resistance

85 / 100
72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
14 / 100

Machinability Rating (AISI 1212 = 100 %)

12%
9%

Weldability

70 / 100
25 / 100

Formability (cold)

65 / 100
20 / 100

Castability

40 / 100
35 / 100

Brazeability / Solderability

60 / 100
45 / 100

Same in both: Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

155 MJ/kg66,638 BTU/lb
240 MJ/kg103,182 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
16 kg CO₂/kg

Embodied Water

320 L/kg38.3 gal/lb
500 L/kg59.9 gal/lb

Typical Recycled Content

40%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

86 kN·m/kg
151 kN·m/kg

Specific Stiffness (E / density)

24.7 MN·m/kg
26 MN·m/kg

Modulus of Resilience

292 kJ/m³
1,540 kJ/m³

Thermal Diffusivity

2.7 mm²/s
3 mm²/s

Thermal Shock Resistance Index

3
5

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleNiCr26MoWNimonic 90

Manufacturing and finishing

CapabilityNiCr26MoWNimonic 90
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

NiCr26MoW vs Nimonic 90 — frequently asked

Is Nimonic 90 stronger than NiCr26MoW?

Yes. Nimonic 90 has a typical yield strength of 810 MPa (117 ksi) against 350 MPa (50.8 ksi) for NiCr26MoW — about 131% more. Tensile strength is 1,240 MPa (180 ksi) vs 730 MPa (106 ksi).

Which is cheaper, NiCr26MoW or Nimonic 90?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, NiCr26MoW or Nimonic 90?

NiCr26MoW. Its machinability rates poor (22/100) against not recommended (14/100) for Nimonic 90; for welding the order is NiCr26MoW first (very good, 70/100) then Nimonic 90 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in NiCr26MoW and Nimonic 90 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.