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Nickel Alloy Inconel 617 vs Waspaloy

Nickel Alloy · grade comparison

Nickel Alloy Inconel 617 and Waspaloy are both nickel alloy grades. Waspaloy is the stronger of the two: yield strength 520 MPa (75.4 ksi) against 330 MPa (47.9 ksi) for Inconel 617, about 58% more; tensile strength follows at 930 MPa (135 ksi) vs 760 MPa (110 ksi). In exchange, Inconel 617 is the more ductile: elongation 58% versus 45% for Waspaloy, and Waspaloy is harder (250 HB vs 173 HB). Inconel 617 runs hotter in service (1,100°C vs 650°C continuous) and Inconel 617 conducts heat better (13.6 W/m·K vs 10.7 W/m·K). On the shop floor, Inconel 617 welds better (very good vs fair) and Waspaloy sits in a lower cost tier (premium, $$$) than Inconel 617 (high, $$$$).

Inconel 617Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

WaspaloyChoose it when strength drives the design, or when cost is the deciding factor.

Inconel 617 vs Waspaloy: properties

Inconel 617Waspaloy

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

760 MPa110 ksi
930 MPa135 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
520 MPa75.4 ksi

Elongation at Break

58%
45%

Reduction in Area

60%
52%

Shear Strength

480 MPa69.6 ksi
620 MPa89.9 ksi

Fatigue Strength (Endurance Limit)

340 MPa49.3 ksi
360 MPa52.2 ksi

Fracture Toughness (K_IC)

150 MPa·√m137 ksi·√in
110 MPa·√m100 ksi·√in

Charpy V-Notch Impact (RT)

130 J95.9 ft·lbf
65 J47.9 ft·lbf

Hardness, Brinell

173 HB
250 HB

Hardness, Rockwell B

88 HRB
—

Hardness, Rockwell C

—
24 HRC

Hardness, Vickers

—
262 HV

Same in both: Elastic (Young's) Modulus 211 GPa30.6 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 176 GPa25.5 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Density

8.36 g/cm³0.3 lb/in³
8.19 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,332°C2,430 °F
1,330°C2,426 °F

Liquidus Temperature

1,380°C2,516 °F
1,360°C2,480 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

13.6 W/m·K7.9 BTU/hr·ft·°F
10.7 W/m·K6.2 BTU/hr·ft·°F

Specific Heat Capacity

419 J/kg·K0.1 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.6 µm/m·K6.4 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Max Service Temperature (continuous)

1,100°C2,012 °F
650°C1,202 °F

Same in both: Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1.22×10⁻⁶ Ω·m48 µΩ·in
1.24×10⁻⁶ Ω·m48.8 µΩ·in

Same in both: Electrical Conductivity 1.4 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.05 V
-0.1 V

Corrosion Resistance

80 / 100
74 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

12%
11%

Weldability

75 / 100
35 / 100

Formability (cold)

65 / 100
45 / 100

Castability

35 / 100
40 / 100

Brazeability / Solderability

70 / 100
50 / 100

Same in both: Machinability 18 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

190 MJ/kg81,685 BTU/lb
235 MJ/kg101,032 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
15.5 kg CO₂/kg

Typical Recycled Content

40%
35%

Same in both: Embodied Water 320 L/kg38.3 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

91 kN·m/kg
114 kN·m/kg

Specific Stiffness (E / density)

25.2 MN·m/kg
25.8 MN·m/kg

Modulus of Resilience

258 kJ/m³
641 kJ/m³

Thermal Diffusivity

3.9 mm²/s
2.7 mm²/s

Same in both: Thermal Shock Resistance Index 4

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleWaspaloyInconel 617

Manufacturing and finishing

CapabilityInconel 617Waspaloy
CNC machining—Yes
Sheet metal—Yes
Default condition—Solution Annealed
Relative cost$$$$ High$$$ Premium
Min. machined wall—1.5 mm
Best machined surface—Ra 1.6 µm
Electropolishing—Yes
HVOF Coating—Yes

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Inconel 617 vs Waspaloy — frequently asked

Is Waspaloy stronger than Inconel 617?

Yes. Waspaloy has a typical yield strength of 520 MPa (75.4 ksi) against 330 MPa (47.9 ksi) for Inconel 617 — about 58% more. Tensile strength is 930 MPa (135 ksi) vs 760 MPa (110 ksi).

Which is cheaper, Inconel 617 or Waspaloy?

Waspaloy is the lower-cost material: it sits in the premium tier ($$$) while Inconel 617 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, Inconel 617 or Waspaloy?

Inconel 617. Its weldability rates very good (75/100) against fair (35/100) for Waspaloy.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Inconel 617 and Waspaloy side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.