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Nickel Alloy Hastelloy C276 vs Hastelloy W

Nickel Alloy · grade comparison

Nickel Alloy Hastelloy C276 and Hastelloy W are both nickel alloy grades. Hastelloy W is the stronger of the two: yield strength 400 MPa (58 ksi) against 360 MPa (52.2 ksi) for Hastelloy C276, about 11% more; tensile strength follows at 855 MPa (124 ksi) vs 790 MPa (115 ksi). In exchange, Hastelloy C276 is the more ductile: elongation 60% versus 45% for Hastelloy W. Hastelloy W is stiffer (216 GPa vs 205 GPa) and Hastelloy W runs hotter in service (760°C vs 650°C continuous). On the shop floor, Hastelloy C276 sits in a lower cost tier (premium, $$$) than Hastelloy W (high, $$$$).

Hastelloy C276Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

Hastelloy WChoose it when strength drives the design, or when the part sees heat.

Hastelloy C276 vs Hastelloy W: properties

Hastelloy C276Hastelloy W

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
216 GPa31.3 Msi

Shear Modulus

79 GPa11.5 Msi
83 GPa12 Msi

Bulk Modulus

180 GPa26.1 Msi
190 GPa27.6 Msi

Tensile Strength (Ultimate)

790 MPa115 ksi
855 MPa124 ksi

Yield Strength (0.2% offset)

360 MPa52.2 ksi
400 MPa58 ksi

Elongation at Break

60%
45%

Reduction in Area

65%
50%

Shear Strength

480 MPa69.6 ksi
550 MPa79.8 ksi

Fatigue Strength (Endurance Limit)

350 MPa50.8 ksi
310 MPa45 ksi

Fracture Toughness (K_IC)

200 MPa·√m182 ksi·√in
—

Charpy V-Notch Impact (RT)

190 J140 ft·lbf
120 J88.5 ft·lbf

Hardness, Brinell

194 HB
195 HB

Hardness, Rockwell B

90 HRB
92 HRB

Compressive Strength

—
410 MPa59.5 ksi

Hardness, Vickers

—
205 HV

Same in both: Poisson's Ratio 0.31

Physical

Density and transition temperatures.

Density

8.89 g/cm³0.32 lb/in³
9.03 g/cm³0.33 lb/in³

Melting Point (Solidus)

1,323°C2,413 °F
1,305°C2,381 °F

Liquidus Temperature

1,371°C2,500 °F
1,370°C2,498 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

10.2 W/m·K5.9 BTU/hr·ft·°F
8.7 W/m·K5 BTU/hr·ft·°F

Specific Heat Capacity

427 J/kg·K0.1 BTU/lb·°F
375 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.2 µm/m·K6.2 µin/in·°F
11.3 µm/m·K6.3 µin/in·°F

Max Service Temperature (continuous)

650°C1,202 °F
760°C1,400 °F

Same in both: Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.3 % IACS · Electrical Resistivity 1.3×10⁻⁶ Ω·m51.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.05 V
-0.15 V

Corrosion Resistance

95 / 100
78 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

18 / 100
20 / 100

Weldability

85 / 100
80 / 100

Formability (cold)

75 / 100
65 / 100

Castability

40 / 100
45 / 100

Brazeability / Solderability

65 / 100
60 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 12% · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

210 MJ/kg90,284 BTU/lb
150 MJ/kg64,488 BTU/lb

Embodied Carbon (primary production)

14 kg CO₂/kg
12.5 kg CO₂/kg

Typical Recycled Content

40%
35%

Embodied Water

—
320 L/kg38.3 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

89 kN·m/kg
95 kN·m/kg

Specific Stiffness (E / density)

23.1 MN·m/kg
23.9 MN·m/kg

Modulus of Resilience

316 kJ/m³
370 kJ/m³

Thermal Diffusivity

2.7 mm²/s
2.6 mm²/s

Thermal Shock Resistance Index

4
3

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHastelloy C276Hastelloy W

Manufacturing and finishing

CapabilityHastelloy C276Hastelloy W
CNC machiningYes—
Sheet metalYes—
Default conditionSolution Annealed—
Relative cost$$$ Premium$$$$ High
Min. machined wall1.5 mm—
Best machined surfaceRa 1.6 µm—
ElectropolishingYes—
HVOF CoatingYes—

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Hastelloy C276 vs Hastelloy W — frequently asked

Is Hastelloy W stronger than Hastelloy C276?

Yes. Hastelloy W has a typical yield strength of 400 MPa (58 ksi) against 360 MPa (52.2 ksi) for Hastelloy C276 — about 11% more. Tensile strength is 855 MPa (124 ksi) vs 790 MPa (115 ksi).

Which is cheaper, Hastelloy C276 or Hastelloy W?

Hastelloy C276 is the lower-cost material: it sits in the premium tier ($$$) while Hastelloy W is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, Hastelloy C276 or Hastelloy W?

Hastelloy C276. Its weldability rates excellent (85/100) against very good (80/100) for Hastelloy W.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Hastelloy C276 and Hastelloy W side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.