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Nickel Alloy CY-40 vs G-NiCr28W

Nickel Alloy · grade comparison

Nickel Alloy CY-40 and G-NiCr28W are both nickel alloy grades. CY-40 is the stronger of the two: tensile strength 520 MPa (75.4 ksi) against 450 MPa (65.3 ksi) for G-NiCr28W, about 16% more. CY-40 is the more ductile: elongation 38% versus 6% for G-NiCr28W, and G-NiCr28W is harder (190 HB vs 145 HB). G-NiCr28W is lighter (8.1 g/cm³ vs 8.45 g/cm³ for CY-40) and CY-40 is stiffer (200 GPa vs 180 GPa). On the shop floor, CY-40 welds better (good vs fair).

CY-40Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

G-NiCr28WChoose it when weight is the constraint, or when the part sees heat.

CY-40 vs G-NiCr28W: properties

CY-40G-NiCr28W

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
180 GPa26.1 Msi

Shear Modulus

76 GPa11 Msi
69 GPa10 Msi

Bulk Modulus

175 GPa25.4 Msi
150 GPa21.8 Msi

Poisson's Ratio

0.31
0.3

Tensile Strength (Ultimate)

520 MPa75.4 ksi
450 MPa65.3 ksi

Yield Strength (0.2% offset)

245 MPa35.5 ksi
240 MPa34.8 ksi

Elongation at Break

38%
6%

Reduction in Area

40%
8%

Compressive Strength

250 MPa36.3 ksi
—

Shear Strength

350 MPa50.8 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

215 MPa31.2 ksi
150 MPa21.8 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
40 MPa·√m36.4 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
8 J5.9 ft·lbf

Hardness, Brinell

145 HB
190 HB

Hardness, Rockwell B

78 HRB
91 HRB

Hardness, Vickers

152 HV
200 HV

Physical

Density and transition temperatures.

Density

8.45 g/cm³0.31 lb/in³
8.1 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,354°C2,469 °F
1,320°C2,408 °F

Liquidus Temperature

1,413°C2,575 °F
1,380°C2,516 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

14.8 W/m·K8.6 BTU/hr·ft·°F
11.5 W/m·K6.6 BTU/hr·ft·°F

Specific Heat Capacity

444 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.3 µm/m·K7.4 µin/in·°F
15 µm/m·K8.3 µin/in·°F

Latent Heat of Fusion

290 J/g125 BTU/lb
—

Max Service Temperature (continuous)

1,000°C1,832 °F
1,150°C2,102 °F

Min Service Temperature

-196°C-321 °F
-50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.7 % IACS
1.5 % IACS

Electrical Resistivity

1.03×10⁻⁶ Ω·m40.6 µΩ·in
1.15×10⁻⁶ Ω·m45.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.18 V
-0.15 V

Corrosion Resistance

76 / 100
75 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
20 / 100

Machinability Rating (AISI 1212 = 100 %)

15%
12%

Weldability

60 / 100
35 / 100

Formability (cold)

20 / 100
5 / 100

Castability

58 / 100
70 / 100

Brazeability / Solderability

55 / 100
40 / 100

Polishability

60 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

150 MJ/kg64,488 BTU/lb
180 MJ/kg77,386 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
13 kg CO₂/kg

Embodied Water

350 L/kg41.9 gal/lb
300 L/kg35.9 gal/lb

Same in both: Typical Recycled Content 45%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

62 kN·m/kg
56 kN·m/kg

Specific Stiffness (E / density)

23.7 MN·m/kg
22.2 MN·m/kg

Modulus of Resilience

150 kJ/m³
160 kJ/m³

Thermal Diffusivity

3.9 mm²/s
3.1 mm²/s

Thermal Shock Resistance Index

3
2

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleCY-40G-NiCr28W

Manufacturing and finishing

CapabilityCY-40G-NiCr28W
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

CY-40 vs G-NiCr28W — frequently asked

Is CY-40 stronger than G-NiCr28W?

Yes. CY-40 has a typical tensile strength of 520 MPa (75.4 ksi) against 450 MPa (65.3 ksi) for G-NiCr28W — about 16% more.

Which is cheaper, CY-40 or G-NiCr28W?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, CY-40 or G-NiCr28W?

CY-40, by a small margin. Both rate poor for machinability — 28/100 against 20/100 for G-NiCr28W; for welding the order is CY-40 first (good, 60/100) then G-NiCr28W (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in CY-40 and G-NiCr28W side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.