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Nickel Alloy Alloy 686 vs Hastelloy C276

Nickel Alloy · grade comparison

Nickel Alloy Alloy 686 and Hastelloy C276 are both nickel alloy grades. Alloy 686 is the stronger of the two: yield strength 380 MPa (55.1 ksi) against 360 MPa (52.2 ksi) for Hastelloy C276, about 6% more. Alloy 686 runs hotter in service (1,000°C vs 650°C continuous) and Hastelloy C276 conducts heat better (10.2 W/m·K vs 9.1 W/m·K). On the shop floor, Hastelloy C276 sits in a lower cost tier (premium, $$$) than Alloy 686 (high, $$$$).

Alloy 686Choose it when strength drives the design, or when the part sees heat.

Hastelloy C276Choose it when cost is the deciding factor.

Alloy 686 vs Hastelloy C276: properties

Alloy 686Hastelloy C276

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

208 GPa30.2 Msi
205 GPa29.7 Msi

Bulk Modulus

182 GPa26.4 Msi
180 GPa26.1 Msi

Tensile Strength (Ultimate)

760 MPa110 ksi
790 MPa115 ksi

Yield Strength (0.2% offset)

380 MPa55.1 ksi
360 MPa52.2 ksi

Compressive Strength

390 MPa56.6 ksi
—

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
350 MPa50.8 ksi

Charpy V-Notch Impact (RT)

250 J184 ft·lbf
190 J140 ft·lbf

Hardness, Brinell

190 HB
194 HB

Hardness, Rockwell B

88 HRB
90 HRB

Hardness, Vickers

200 HV
—

Fracture Toughness (K_IC)

—
200 MPa·√m182 ksi·√in

Same in both: Shear Modulus 79 GPa11.5 Msi · Poisson's Ratio 0.31 · Elongation at Break 60% · Reduction in Area 65% · Shear Strength 480 MPa69.6 ksi

Physical

Density and transition temperatures.

Density

8.73 g/cm³0.32 lb/in³
8.89 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,338°C2,440 °F
1,323°C2,413 °F

Liquidus Temperature

1,380°C2,516 °F
1,371°C2,500 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

9.1 W/m·K5.3 BTU/hr·ft·°F
10.2 W/m·K5.9 BTU/hr·ft·°F

Specific Heat Capacity

390 J/kg·K0.09 BTU/lb·°F
427 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.2 µm/m·K6.8 µin/in·°F
11.2 µm/m·K6.2 µin/in·°F

Max Service Temperature (continuous)

1,000°C1,832 °F
650°C1,202 °F

Same in both: Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.4 % IACS
1.3 % IACS

Electrical Resistivity

1.24×10⁻⁶ Ω·m48.8 µΩ·in
1.3×10⁻⁶ Ω·m51.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.12 V
-0.05 V

Same in both: Corrosion Resistance 95 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

80 / 100
85 / 100

Formability (cold)

70 / 100
75 / 100

Castability

25 / 100
40 / 100

Brazeability / Solderability

55 / 100
65 / 100

Same in both: Machinability 18 / 100 · Machinability Rating (AISI 1212 = 100 %) 12% · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

150 MJ/kg64,488 BTU/lb
210 MJ/kg90,284 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
14 kg CO₂/kg

Embodied Water

320 L/kg38.3 gal/lb
—

Typical Recycled Content

35%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

87 kN·m/kg
89 kN·m/kg

Specific Stiffness (E / density)

23.8 MN·m/kg
23.1 MN·m/kg

Modulus of Resilience

347 kJ/m³
316 kJ/m³

Thermal Shock Resistance Index

3
4

Same in both: Thermal Diffusivity 2.7 mm²/s

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHastelloy C276Alloy 686

Manufacturing and finishing

CapabilityAlloy 686Hastelloy C276
CNC machining—Yes
Sheet metal—Yes
Default condition—Solution Annealed
Relative cost$$$$ High$$$ Premium
Min. machined wall—1.5 mm
Best machined surface—Ra 1.6 µm
Electropolishing—Yes
HVOF Coating—Yes

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Alloy 686 vs Hastelloy C276 — frequently asked

Is Alloy 686 stronger than Hastelloy C276?

Yes. Alloy 686 has a typical yield strength of 380 MPa (55.1 ksi) against 360 MPa (52.2 ksi) for Hastelloy C276 — about 6% more. Tensile strength is 760 MPa (110 ksi) vs 790 MPa (115 ksi).

Which is cheaper, Alloy 686 or Hastelloy C276?

Hastelloy C276 is the lower-cost material: it sits in the premium tier ($$$) while Alloy 686 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, Alloy 686 or Hastelloy C276?

Hastelloy C276. Its weldability rates excellent (85/100) against very good (80/100) for Alloy 686.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 686 and Hastelloy C276 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.