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Magnesium Alloy AZ31B vs AZ61B

Magnesium Alloy · grade comparison

Magnesium Alloy AZ31B and AZ61B are both magnesium alloy grades, both lightweight mg. AZ61B is the stronger of the two: yield strength 230 MPa (33.4 ksi) against 150 MPa (21.8 ksi) for AZ31B, about 53% more; tensile strength follows at 310 MPa (45 ksi) vs 255 MPa (37 ksi). In exchange, AZ31B is the more ductile: elongation 21% versus 16% for AZ61B, and AZ61B is harder (60 HB vs 49 HB). AZ31B conducts heat better (96 W/m·K vs 80 W/m·K).

AZ31BChoose it when the part is bent, formed or impact-loaded.

AZ61BChoose it when strength drives the design.

AZ31B vs AZ61B: properties

AZ31BAZ61B

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

35 GPa5.1 Msi
45 GPa6.5 Msi

Tensile Strength (Ultimate)

255 MPa37 ksi
310 MPa45 ksi

Yield Strength (0.2% offset)

150 MPa21.8 ksi
230 MPa33.4 ksi

Elongation at Break

21%
16%

Compressive Strength

97 MPa14.1 ksi
130 MPa18.9 ksi

Shear Strength

145 MPa21 ksi
140 MPa20.3 ksi

Fatigue Strength (Endurance Limit)

125 MPa18.1 ksi
145 MPa21 ksi

Fracture Toughness (K_IC)

14 MPa·√m12.7 ksi·√in
20 MPa·√m18.2 ksi·√in

Hardness, Brinell

49 HB
60 HB

Hardness, Rockwell B

45 HRB
—

Hardness, Vickers

55 HV
—

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Poisson's Ratio 0.35 · Charpy V-Notch Impact (RT) 5 J3.7 ft·lbf

Physical

Density and transition temperatures.

Density

1.77 g/cm³0.06 lb/in³
1.8 g/cm³0.07 lb/in³

Melting Point (Solidus)

566°C1,051 °F
510°C950 °F

Liquidus Temperature

632°C1,170 °F
620°C1,148 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

96 W/m·K55.5 BTU/hr·ft·°F
80 W/m·K46.2 BTU/hr·ft·°F

Latent Heat of Fusion

340 J/g146 BTU/lb
370 J/g159 BTU/lb

Min Service Temperature

-80°C-112 °F
-100°C-148 °F

Same in both: Specific Heat Capacity 1,000 J/kg·K0.24 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 26 µm/m·K14.4 µin/in·°F · Max Service Temperature (continuous) 120°C248 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

18.5 % IACS
13.8 % IACS

Electrical Resistivity

9.2×10⁻⁸ Ω·m3.62 µΩ·in
1.25×10⁻⁷ Ω·m4.92 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

25 / 100
22 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -1.55 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Formability (cold)

50 / 100
25 / 100

Castability

40 / 100
50 / 100

Brazeability / Solderability

25 / 100
20 / 100

Same in both: Machinability 95 / 100 · Machinability Rating (AISI 1212 = 100 %) 400% · Weldability 70 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

330 MJ/kg141,875 BTU/lb
350 MJ/kg150,473 BTU/lb

Embodied Carbon (primary production)

32 kg CO₂/kg
30 kg CO₂/kg

Same in both: Embodied Water 500 L/kg59.9 gal/lb · Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

144 kN·m/kg
172 kN·m/kg

Specific Stiffness (E / density)

25.4 MN·m/kg
25 MN·m/kg

Modulus of Resilience

250 kJ/m³
588 kJ/m³

Thermal Diffusivity

54.2 mm²/s
44.4 mm²/s

Same in both: Thermal Shock Resistance Index 21

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAZ31BAZ61B

Manufacturing and finishing

CapabilityAZ31BAZ61B
Default conditionO—
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 7 finishes: Anodizing Type II, Chem Film (Alodine), E-Coating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Painting, Powder Coating.

AZ31B vs AZ61B — frequently asked

Is AZ61B stronger than AZ31B?

Yes. AZ61B has a typical yield strength of 230 MPa (33.4 ksi) against 150 MPa (21.8 ksi) for AZ31B — about 53% more. Tensile strength is 310 MPa (45 ksi) vs 255 MPa (37 ksi).

Which is cheaper, AZ31B or AZ61B?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose AZ31B over AZ61B?

Pick AZ31B when the part is bent, formed or impact-loaded. Pick AZ61B when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AZ31B and AZ61B side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.