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Magnesium Alloy AS41 vs AS41B

Magnesium Alloy · grade comparison

Magnesium Alloy AS41 and AS41B are both magnesium alloy grades. AS41 is the stronger of the two: tensile strength 240 MPa (34.8 ksi) against 215 MPa (31.2 ksi) for AS41B, about 12% more. AS41B is harder — 75 HB against 60 HB for AS41 — which matters for wear surfaces and threads. AS41B runs hotter in service (175°C vs 150°C continuous).

AS41Choose it when strength drives the design.

AS41BChoose it when surface hardness matters, or when the part sees heat.

AS41 vs AS41B: properties

AS41AS41B

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

240 MPa34.8 ksi
215 MPa31.2 ksi

Fatigue Strength (Endurance Limit)

110 MPa16 ksi
70 MPa10.2 ksi

Fracture Toughness (K_IC)

14 MPa·√m12.7 ksi·√in
13 MPa·√m11.8 ksi·√in

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

60 HB
75 HB

Hardness, Vickers

63 HV
—

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Yield Strength (0.2% offset) 140 MPa20.3 ksi · Elongation at Break 6% · Compressive Strength 140 MPa20.3 ksi · Shear Strength 140 MPa20.3 ksi

Physical

Density and transition temperatures.

Same in both: Density 1.77 g/cm³0.06 lb/in³ · Melting Point (Solidus) 565°C1,049 °F · Liquidus Temperature 620°C1,148 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

150°C302 °F
175°C347 °F

Min Service Temperature

-50°C-58 °F
-70°C-94 °F

Same in both: Thermal Conductivity 68 W/m·K39.3 BTU/hr·ft·°F · Specific Heat Capacity 1,020 J/kg·K0.24 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 26.1 µm/m·K14.5 µin/in·°F · Latent Heat of Fusion 340 J/g146 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

14 % IACS
13.5 % IACS

Electrical Resistivity

1.22×10⁻⁷ Ω·m4.8 µΩ·in
1.27×10⁻⁷ Ω·m5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.55 V
-1.6 V

Same in both: Corrosion Resistance 30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

30 / 100
35 / 100

Castability

80 / 100
85 / 100

Polishability

50 / 100
55 / 100

Same in both: Machinability 95 / 100 · Machinability Rating (AISI 1212 = 100 %) 400% · Formability (cold) 10 / 100 · Brazeability / Solderability 15 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

30 kg CO₂/kg
32 kg CO₂/kg

Typical Recycled Content

35%
30%

Same in both: Embodied Energy (primary production) 320 MJ/kg137,575 BTU/lb · Embodied Water 500 L/kg59.9 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

136 kN·m/kg
121 kN·m/kg

Thermal Shock Resistance Index

14
12

Same in both: Specific Stiffness (E / density) 25.4 MN·m/kg · Modulus of Resilience 218 kJ/m³ · Thermal Diffusivity 37.7 mm²/s

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAS41BAS41

Manufacturing and finishing

CapabilityAS41AS41B
CNC machining—Yes
Default condition—As Cast
Relative cost$$ Standard$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 0.8 µm
Anodizing Type II—Yes
Chem Film (Alodine)—Yes
E-Coating—Yes
Hard Anodize Type III w/ PTFE—Yes
Hard Anodizing Type III—Yes
Painting—Yes
Powder Coating—Yes

AS41 vs AS41B — frequently asked

Is AS41 stronger than AS41B?

Yes. AS41 has a typical tensile strength of 240 MPa (34.8 ksi) against 215 MPa (31.2 ksi) for AS41B — about 12% more.

Which is cheaper, AS41 or AS41B?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, AS41 or AS41B?

AS41B. Its weldability rates fair (35/100) against poor (30/100) for AS41.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AS41 and AS41B side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.