FabDigitFabDigit

Copper Alloy C96400 vs CC382H

Copper Alloy · grade comparison

Copper Alloy C96400 and CC382H are both copper alloy grades. Both yield at about 265 MPa — strength does not separate them. C96400 is the more ductile: elongation 25% versus 20% for CC382H, and C96400 is harder (140 HB vs 130 HB). On the shop floor, C96400 welds better (very good vs good).

C96400Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

C96400 vs CC382H: properties

C96400CC382H

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

152 GPa22 Msi
150 GPa21.8 Msi

Bulk Modulus

149 GPa21.6 Msi
132 GPa19.1 Msi

Poisson's Ratio

0.33
0.31

Tensile Strength (Ultimate)

480 MPa69.6 ksi
470 MPa68.2 ksi

Yield Strength (0.2% offset)

265 MPa38.4 ksi
275 MPa39.9 ksi

Elongation at Break

25%
20%

Reduction in Area

25%
20%

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
175 MPa25.4 ksi

Hardness, Brinell

140 HB
130 HB

Hardness, Rockwell B

77 HRB
72 HRB

Hardness, Vickers

145 HV
137 HV

Same in both: Shear Modulus 57 GPa8.3 Msi · Shear Strength 300 MPa43.5 ksi · Charpy V-Notch Impact (RT) 45 J33.2 ft·lbf

Physical

Density and transition temperatures.

Density

8.94 g/cm³0.32 lb/in³
8.8 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,171°C2,140 °F
1,180°C2,156 °F

Liquidus Temperature

1,238°C2,260 °F
1,240°C2,264 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

28 W/m·K16.2 BTU/hr·ft·°F
26 W/m·K15 BTU/hr·ft·°F

Specific Heat Capacity

377 J/kg·K0.09 BTU/lb·°F
380 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

16 µm/m·K8.9 µin/in·°F
15.5 µm/m·K8.6 µin/in·°F

Latent Heat of Fusion

210 J/g90.3 BTU/lb
230 J/g98.9 BTU/lb

Min Service Temperature

-196°C-321 °F
-200°C-328 °F

Same in both: Max Service Temperature (continuous) 300°C572 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

4.5 % IACS
4.2 % IACS

Electrical Resistivity

3.8×10⁻⁷ Ω·m15 µΩ·in
4.1×10⁻⁷ Ω·m16.1 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
82 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
22 / 100

Weldability

80 / 100
65 / 100

Formability (cold)

20 / 100
10 / 100

Castability

65 / 100
55 / 100

Brazeability / Solderability

70 / 100
60 / 100

Polishability

70 / 100
75 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

78 MJ/kg33,534 BTU/lb
85 MJ/kg36,543 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
6.5 kg CO₂/kg

Typical Recycled Content

35%
40%

Same in both: Embodied Water 220 L/kg26.4 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

54 kN·m/kg
53 kN·m/kg

Modulus of Resilience

231 kJ/m³
252 kJ/m³

Thermal Diffusivity

8.3 mm²/s
7.8 mm²/s

Thermal Shock Resistance Index

6
5

Same in both: Specific Stiffness (E / density) 17 MN·m/kg

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleCC382HC96400

Manufacturing and finishing

CapabilityC96400CC382H
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C96400 vs CC382H — frequently asked

What is the difference between C96400 and CC382H?

Copper Alloy C96400 and CC382H are both copper alloy grades. Both yield at about 265 MPa — strength does not separate them. C96400 is the more ductile: elongation 25% versus 20% for CC382H, and C96400 is harder (140 HB vs 130 HB).

Which is cheaper, C96400 or CC382H?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, C96400 or CC382H?

C96400. Its weldability rates very good (80/100) against good (65/100) for CC382H.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C96400 and CC382H side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.