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Copper Alloy AlBC3 vs C95500

Copper Alloy · grade comparison

Copper Alloy AlBC3 and C95500 are both copper alloy grades. C95500 is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 275 MPa (39.9 ksi) for AlBC3, about 9% more; tensile strength follows at 700 MPa (102 ksi) vs 620 MPa (89.9 ksi). In exchange, AlBC3 is the more ductile: elongation 20% versus 8% for C95500, and C95500 is harder (192 HB vs 170 HB). On the shop floor, AlBC3 sits in a lower cost tier (high, $$$$) than C95500 (specialty, $$$$$).

AlBC3Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

C95500Choose it when strength drives the design.

AlBC3 vs C95500: properties

AlBC3C95500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

620 MPa89.9 ksi
700 MPa102 ksi

Yield Strength (0.2% offset)

275 MPa39.9 ksi
300 MPa43.5 ksi

Elongation at Break

20%
8%

Reduction in Area

20%
—

Compressive Strength

480 MPa69.6 ksi
—

Shear Strength

400 MPa58 ksi
425 MPa61.6 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
240 MPa34.8 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
50 MPa·√m45.5 ksi·√in

Charpy V-Notch Impact (RT)

22 J16.2 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

170 HB
192 HB

Hardness, Rockwell B

88 HRB
92 HRB

Hardness, Vickers

180 HV
—

Same in both: Elastic (Young's) Modulus 110 GPa16 Msi · Shear Modulus 42 GPa6.1 Msi · Bulk Modulus 102 GPa14.8 Msi · Poisson's Ratio 0.32

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,040°C1,904 °F
1,054°C1,929 °F

Liquidus Temperature

1,060°C1,940 °F
1,064°C1,947 °F

Same in both: Density 7.53 g/cm³0.27 lb/in³

Thermal

How each material carries heat and how hot it can run.

Latent Heat of Fusion

220 J/g94.6 BTU/lb
210 J/g90.3 BTU/lb

Min Service Temperature

-200°C-328 °F
-100°C-148 °F

Same in both: Thermal Conductivity 42 W/m·K24.3 BTU/hr·ft·°F · Specific Heat Capacity 419 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 16.2 µm/m·K9 µin/in·°F · Max Service Temperature (continuous) 300°C572 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 8.5 % IACS · Electrical Resistivity 2.03×10⁻⁷ Ω·m7.99 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.23 V
-0.28 V

Corrosion Resistance

78 / 100
80 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
50%

Weldability

65 / 100
60 / 100

Formability (cold)

20 / 100
15 / 100

Brazeability / Solderability

20 / 100
30 / 100

Same in both: Castability 75 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

52 MJ/kg22,356 BTU/lb
60 MJ/kg25,795 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
4.2 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

55%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

82 kN·m/kg
93 kN·m/kg

Modulus of Resilience

344 kJ/m³
409 kJ/m³

Thermal Shock Resistance Index

15
16

Same in both: Specific Stiffness (E / density) 14.6 MN·m/kg · Thermal Diffusivity 13.3 mm²/s

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC95500AlBC3

Manufacturing and finishing

CapabilityAlBC3C95500
CNC machining—Yes
Default condition—As Cast
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
Chrome Plating—Yes
Electropolishing—Yes
Nickel Plating—Yes
Painting—Yes
Tin Plating—Yes

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

AlBC3 vs C95500 — frequently asked

Is C95500 stronger than AlBC3?

Yes. C95500 has a typical yield strength of 300 MPa (43.5 ksi) against 275 MPa (39.9 ksi) for AlBC3 — about 9% more. Tensile strength is 700 MPa (102 ksi) vs 620 MPa (89.9 ksi).

Which is cheaper, AlBC3 or C95500?

AlBC3 is the lower-cost material: it sits in the high tier ($$$$) while C95500 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AlBC3 or C95500?

C95500, by a small margin. Both rate fair for machinability — 40/100 against 35/100 for AlBC3; for welding the order is AlBC3 first (good, 65/100) then C95500 (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlBC3 and C95500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.