Kevlar 49 vs Nomex Honeycomb Core
Composite · grade comparison
Kevlar 49 and Nomex Honeycomb Core are both composite grades. Kevlar 49 is the stronger of the two: tensile strength 3,000 MPa (435 ksi) against 3 MPa (0.377 ksi) for Nomex Honeycomb Core, about 1154 times as much. Nomex Honeycomb Core is lighter (0.05 g/cm³ vs 1.44 g/cm³ for Kevlar 49) and Kevlar 49 is stiffer (112 GPa vs 0.14 GPa). On the shop floor, Nomex Honeycomb Core machines more easily (fair vs poor).
Kevlar 49Choose it when strength drives the design.
Nomex Honeycomb CoreChoose it when weight is the constraint, or when the part sees heat.
Kevlar 49 vs Nomex Honeycomb Core: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all composite grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all composite grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Elongation at Break
Compressive Strength
Compressive Modulus
Shear Strength
Physical
Density and transition temperatures.
Density
Glass Transition (Tg)
Water Absorption (Saturation)
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Limiting Oxygen Index
Max Service Temperature (short-term)
Electrical
Conductivity and insulation.
Electrical Resistivity
Dielectric Constant (1 MHz)
Dissipation Factor (1 MHz)
Volume Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
UV / Weathering Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Same in both: Typical Recycled Content 0%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Thermal Diffusivity
Strength versus weight
Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | Kevlar 49 | Nomex Honeycomb Core |
|---|---|---|
| Default condition | — | — |
| Relative cost | $$$$ High | $$$$ High |
| Min. machined wall | — | — |
| Best machined surface | — | — |
Kevlar 49 vs Nomex Honeycomb Core — frequently asked
Is Kevlar 49 stronger than Nomex Honeycomb Core?
Yes. Kevlar 49 has a typical tensile strength of 3,000 MPa (435 ksi) against 3 MPa (0.377 ksi) for Nomex Honeycomb Core — about 1154 times as much.
Which is cheaper, Kevlar 49 or Nomex Honeycomb Core?
Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, Kevlar 49 or Nomex Honeycomb Core?
Nomex Honeycomb Core. Its machinability rates fair (50/100) against poor (25/100) for Kevlar 49.
Ready to make it?
Upload a CAD file and FabDigit prices the part in Kevlar 49 and Nomex Honeycomb Core side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.