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FR-2 vs XXXPC

Composite · grade comparison

FR-2 and XXXPC are both composite grades. XXXPC is the stronger of the two: tensile strength 110 MPa (16 ksi) against 92 MPa (13.3 ksi) for FR-2, about 20% more. XXXPC is the more ductile: elongation 1.5% versus 1.1% for FR-2. XXXPC is lighter (1.35 g/cm³ vs 1.55 g/cm³ for FR-2) and XXXPC is stiffer (8 GPa vs 7.5 GPa).

XXXPCChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

FR-2 vs XXXPC: properties

FR-2XXXPC

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

7.5 GPa1.1 Msi
8 GPa1.2 Msi

Poisson's Ratio

0.25
0.32

Tensile Strength (Ultimate)

92 MPa13.3 ksi
110 MPa16 ksi

Elongation at Break

1.1%
1.5%

Compressive Strength

250 MPa36.3 ksi
240 MPa34.8 ksi

Flexural Strength

115 MPa16.7 ksi
120 MPa17.4 ksi

Flexural Modulus

7.8 GPa1.1 Msi
9 GPa1.3 Msi

Fracture Toughness (K_IC)

1.7 MPa·√m1.5 ksi·√in
—

Izod Impact, Notched

31 J/m0.58 ft·lbf/in
27 J/m0.51 ft·lbf/in

Compressive Modulus

—
6 GPa0.87 Msi

Same in both: Shear Strength 90 MPa13.1 ksi · Hardness, Rockwell M 105 HRM

Physical

Density and transition temperatures.

Density

1.55 g/cm³0.06 lb/in³
1.35 g/cm³0.05 lb/in³

Glass Transition (Tg)

110°C230 °F
150°C302 °F

Water Absorption (24 h)

0.55%
0.9%

Water Absorption (Saturation)

2%
3%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.35 W/m·K0.2 BTU/hr·ft·°F
0.25 W/m·K0.14 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

20 µm/m·K11.1 µin/in·°F
25 µm/m·K13.9 µin/in·°F

Max Service Temperature (continuous)

105°C221 °F
120°C248 °F

Min Service Temperature

-40°C-40 °F
-50°C-58 °F

Heat Deflection Temp. @ 1.8 MPa

130°C266 °F
—

Limiting Oxygen Index

30%
26%

Max Service Temperature (short-term)

260°C500 °F
150°C302 °F

Same in both: Specific Heat Capacity 1,300 J/kg·K0.31 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10⁹ Ω·m3.94×10¹⁶ µΩ·in
1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in

Dielectric Constant (1 MHz)

4.6
4.3

Dissipation Factor (1 MHz)

0.04
0.035

Volume Resistivity

1×10¹¹ Ω·cm
1×10¹² Ω·cm

Comparative Tracking Index (CTI)

125 V
150 V

Same in both: Dielectric Strength 20 kV/mm508 V/mil · Surface Resistivity 1×10¹¹ Ω

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

48 / 100
55 / 100

UV / Weathering Resistance

25 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

75 / 100
70 / 100

Polishability

25 / 100
30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

85 MJ/kg36,543 BTU/lb
75 MJ/kg32,244 BTU/lb

Embodied Carbon (primary production)

4.5 kg CO₂/kg
4 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
200 L/kg24 gal/lb

Typical Recycled Content

5%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

59 kN·m/kg
81 kN·m/kg

Specific Stiffness (E / density)

4.8 MN·m/kg
5.9 MN·m/kg

Thermal Diffusivity

0.2 mm²/s
0.1 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityFR-2XXXPC
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

FR-2 vs XXXPC — frequently asked

Is XXXPC stronger than FR-2?

Yes. XXXPC has a typical tensile strength of 110 MPa (16 ksi) against 92 MPa (13.3 ksi) for FR-2 — about 20% more.

Which is cheaper, FR-2 or XXXPC?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, FR-2 or XXXPC?

FR-2, by a small margin. Both rate very good for machinability — 75/100 against 70/100 for XXXPC.

Ready to make it?

Upload a CAD file and FabDigit prices the part in FR-2 and XXXPC side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.