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Cobalt-Chrome Alloy Stellite 1 vs Stellite 6

Cobalt-Chrome Alloy · grade comparison

Cobalt-Chrome Alloy Stellite 1 and Stellite 6 are both cobalt-chrome alloy grades. Stellite 6 is the stronger of the two: tensile strength 834 MPa (121 ksi) against 620 MPa (89.9 ksi) for Stellite 1, about 35% more. Stellite 6 is the more ductile: elongation 1% versus 0.5% for Stellite 1, and Stellite 1 is harder (53 HRC vs 40 HRC). Stellite 1 is stiffer (250 GPa vs 220 GPa). On the shop floor, Stellite 6 welds better (good vs poor) and Stellite 1 sits in a lower cost tier (high, $$$$) than Stellite 6 (specialty, $$$$$).

Stellite 1Choose it when cost is the deciding factor.

Stellite 6Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Stellite 1 vs Stellite 6: properties

Stellite 1Stellite 6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

250 GPa36.3 Msi
220 GPa31.9 Msi

Shear Modulus

96 GPa13.9 Msi
85 GPa12.3 Msi

Bulk Modulus

200 GPa29 Msi
180 GPa26.1 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

620 MPa89.9 ksi
834 MPa121 ksi

Elongation at Break

0.5%
1%

Compressive Strength

1,900 MPa276 ksi
1,450 MPa210 ksi

Fracture Toughness (K_IC)

15 MPa·√m13.7 ksi·√in
25 MPa·√m22.8 ksi·√in

Charpy V-Notch Impact (RT)

3 J2.2 ft·lbf
5 J3.7 ft·lbf

Hardness, Rockwell C

53 HRC
40 HRC

Hardness, Vickers

600 HV
425 HV

Yield Strength (0.2% offset)

—
541 MPa78.5 ksi

Fatigue Strength (Endurance Limit)

—
275 MPa39.9 ksi

Physical

Density and transition temperatures.

Density

8.69 g/cm³0.31 lb/in³
8.44 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,255°C2,291 °F
1,285°C2,345 °F

Liquidus Temperature

1,290°C2,354 °F
1,395°C2,543 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

11 µm/m·K6.1 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Max Service Temperature (continuous)

750°C1,382 °F
800°C1,472 °F

Min Service Temperature

-100°C-148 °F
-196°C-321 °F

Same in both: Thermal Conductivity 14.8 W/m·K8.6 BTU/hr·ft·°F · Specific Heat Capacity 423 J/kg·K0.1 BTU/lb·°F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.9 % IACS · Electrical Resistivity 9×10⁻⁷ Ω·m35.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.3 V
-0.25 V

Corrosion Resistance

55 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

4 / 100
8 / 100

Machinability Rating (AISI 1212 = 100 %)

3%
5%

Weldability

20 / 100
55 / 100

Formability (cold)

2 / 100
5 / 100

Castability

60 / 100
70 / 100

Brazeability / Solderability

45 / 100
55 / 100

Polishability

75 / 100
85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12 kg CO₂/kg
13 kg CO₂/kg

Embodied Water

500 L/kg59.9 gal/lb
400 L/kg47.9 gal/lb

Typical Recycled Content

20%
30%

Same in both: Embodied Energy (primary production) 150 MJ/kg64,488 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

71 kN·m/kg
99 kN·m/kg

Specific Stiffness (E / density)

28.8 MN·m/kg
26.1 MN·m/kg

Thermal Diffusivity

4 mm²/s
4.1 mm²/s

Thermal Shock Resistance Index

3
4

Strength versus weight

Yield strength against density for every cobalt-chrome alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

5007001,0001,5002,0008.28.48.68.89Density (g/cm³)Yield strength (MPa) — log scaleStellite 6

Manufacturing and finishing

CapabilityStellite 1Stellite 6
Default condition—As Cast
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall——
Best machined surface——

Stellite 1 vs Stellite 6 — frequently asked

Is Stellite 6 stronger than Stellite 1?

Yes. Stellite 6 has a typical tensile strength of 834 MPa (121 ksi) against 620 MPa (89.9 ksi) for Stellite 1 — about 35% more.

Which is cheaper, Stellite 1 or Stellite 6?

Stellite 1 is the lower-cost material: it sits in the high tier ($$$$) while Stellite 6 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, Stellite 1 or Stellite 6?

Stellite 6. Its weldability rates good (55/100) against poor (20/100) for Stellite 1.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Stellite 1 and Stellite 6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.