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Cobalt-Chrome Alloy S-816 vs Ultimet

Cobalt-Chrome Alloy · grade comparison

Cobalt-Chrome Alloy S-816 and Ultimet are both cobalt-chrome alloy grades. Both yield at about 480 MPa — strength does not separate them. Ultimet is the more ductile: elongation 39% versus 18% for S-816, and S-816 is harder (300 HB vs 277 HB). Ultimet is stiffer (224 GPa vs 200 GPa) and S-816 conducts heat better (12.5 W/m·K vs 11 W/m·K). On the shop floor, Ultimet welds better (very good vs poor).

UltimetChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

S-816 vs Ultimet: properties

S-816Ultimet

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
224 GPa32.5 Msi

Shear Modulus

77 GPa11.2 Msi
86 GPa12.5 Msi

Bulk Modulus

172 GPa24.9 Msi
187 GPa27.1 Msi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
490 MPa71.1 ksi

Elongation at Break

18%
39%

Reduction in Area

20%
40%

Shear Strength

640 MPa92.8 ksi
620 MPa89.9 ksi

Fatigue Strength (Endurance Limit)

290 MPa42.1 ksi
450 MPa65.3 ksi

Charpy V-Notch Impact (RT)

22 J16.2 ft·lbf
130 J95.9 ft·lbf

Hardness, Brinell

300 HB
277 HB

Hardness, Rockwell C

31 HRC
28 HRC

Hardness, Vickers

315 HV
290 HV

Same in both: Poisson's Ratio 0.3 · Tensile Strength (Ultimate) 1,000 MPa145 ksi

Physical

Density and transition temperatures.

Density

8.68 g/cm³0.31 lb/in³
8.47 g/cm³0.31 lb/in³

Liquidus Temperature

1,400°C2,552 °F
1,355°C2,471 °F

Same in both: Melting Point (Solidus) 1,330°C2,426 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

12.5 W/m·K7.2 BTU/hr·ft·°F
11 W/m·K6.4 BTU/hr·ft·°F

Specific Heat Capacity

420 J/kg·K0.1 BTU/lb·°F
425 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.9 µm/m·K7.7 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Max Service Temperature (continuous)

870°C1,598 °F
900°C1,652 °F

Same in both: Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.9 % IACS
2 % IACS

Electrical Resistivity

9.1×10⁻⁷ Ω·m35.8 µΩ·in
8.8×10⁻⁷ Ω·m34.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.15 V
-0.2 V

Corrosion Resistance

74 / 100
82 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

13 / 100
18 / 100

Weldability

25 / 100
75 / 100

Formability (cold)

15 / 100
60 / 100

Castability

68 / 100
—

Brazeability / Solderability

55 / 100
60 / 100

Polishability

65 / 100
85 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 10%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

190 MJ/kg81,685 BTU/lb
130 MJ/kg55,890 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
9 kg CO₂/kg

Embodied Water

340 L/kg40.7 gal/lb
300 L/kg35.9 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

115 kN·m/kg
118 kN·m/kg

Specific Stiffness (E / density)

23 MN·m/kg
26.4 MN·m/kg

Modulus of Resilience

576 kJ/m³
536 kJ/m³

Thermal Diffusivity

3.4 mm²/s
3.1 mm²/s

Same in both: Thermal Shock Resistance Index 4

Strength versus weight

Yield strength against density for every cobalt-chrome alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

5007001,0001,5002,0008.28.48.68.89Density (g/cm³)Yield strength (MPa) — log scaleS-816Ultimet

Manufacturing and finishing

CapabilityS-816Ultimet
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

S-816 vs Ultimet — frequently asked

What is the difference between S-816 and Ultimet?

Cobalt-Chrome Alloy S-816 and Ultimet are both cobalt-chrome alloy grades. Both yield at about 480 MPa — strength does not separate them. Ultimet is the more ductile: elongation 39% versus 18% for S-816, and S-816 is harder (300 HB vs 277 HB).

Which is cheaper, S-816 or Ultimet?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, S-816 or Ultimet?

Ultimet. Its machinability rates poor (18/100) against not recommended (13/100) for S-816; for welding the order is Ultimet first (very good, 75/100) then S-816 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in S-816 and Ultimet side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.