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Aluminum AlSi7Mg vs EN AC-48100

Aluminum · grade comparison

Aluminum AlSi7Mg and EN AC-48100 are both aluminum grades. AlSi7Mg is the stronger of the two: yield strength 240 MPa (34.8 ksi) against 180 MPa (26.1 ksi) for EN AC-48100, about 33% more; tensile strength follows at 350 MPa (50.8 ksi) vs 190 MPa (27.6 ksi). AlSi7Mg is the more ductile: elongation 8% versus 0.8% for EN AC-48100. EN AC-48100 is stiffer (81 GPa vs 71 GPa) and EN AC-48100 runs hotter in service (250°C vs 120°C continuous). On the shop floor, AlSi7Mg machines more easily (good vs poor), AlSi7Mg welds better (very good vs fair), and EN AC-48100 sits in a lower cost tier (standard, $$) than AlSi7Mg (premium, $$$).

AlSi7MgChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

EN AC-48100Choose it when the part sees heat, or when cost is the deciding factor.

AlSi7Mg vs EN AC-48100: properties

AlSi7MgEN AC-48100

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

71 GPa10.3 Msi
81 GPa11.7 Msi

Shear Modulus

26.5 GPa3.8 Msi
30 GPa4.4 Msi

Bulk Modulus

69 GPa10 Msi
76 GPa11 Msi

Tensile Strength (Ultimate)

350 MPa50.8 ksi
190 MPa27.6 ksi

Yield Strength (0.2% offset)

240 MPa34.8 ksi
180 MPa26.1 ksi

Elongation at Break

8%
0.8%

Compressive Strength

250 MPa36.3 ksi
—

Shear Strength

215 MPa31.2 ksi
145 MPa21 ksi

Fatigue Strength (Endurance Limit)

100 MPa14.5 ksi
90 MPa13.1 ksi

Fracture Toughness (K_IC)

20 MPa·√m18.2 ksi·√in
14 MPa·√m12.7 ksi·√in

Charpy V-Notch Impact (RT)

6 J4.4 ft·lbf
2 J1.1 ft·lbf

Hardness, Vickers

115 HV
110 HV

Same in both: Poisson's Ratio 0.33 · Hardness, Brinell 105 HB

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.73 g/cm³0.1 lb/in³

Melting Point (Solidus)

557°C1,035 °F
507°C945 °F

Liquidus Temperature

613°C1,135 °F
650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

130 W/m·K75.1 BTU/hr·ft·°F
134 W/m·K77.4 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
18 µm/m·K10 µin/in·°F

Latent Heat of Fusion

389 J/g167 BTU/lb
490 J/g211 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
250°C482 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

28 % IACS
27 % IACS

Electrical Resistivity

6.2×10⁻⁸ Ω·m2.44 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.78 V

Corrosion Resistance

58 / 100
48 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
32 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
25%

Weldability

70 / 100
35 / 100

Formability (cold)

20 / 100
5 / 100

Castability

90 / 100
70 / 100

Brazeability / Solderability

30 / 100
25 / 100

Polishability

60 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

215 MJ/kg92,433 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
4 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
900 L/kg108 gal/lb

Typical Recycled Content

10%
70%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

131 kN·m/kg
70 kN·m/kg

Specific Stiffness (E / density)

26.6 MN·m/kg
29.7 MN·m/kg

Modulus of Resilience

406 kJ/m³
200 kJ/m³

Thermal Diffusivity

50.6 mm²/s
51 mm²/s

Thermal Shock Resistance Index

30
17

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleEN AC-48100AlSi7Mg

Manufacturing and finishing

CapabilityAlSi7MgEN AC-48100
3D printingYes—
Default conditionAs Printed—
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)Yes—
Plated (Metal AM)Yes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AlSi7Mg vs EN AC-48100 — frequently asked

Is AlSi7Mg stronger than EN AC-48100?

Yes. AlSi7Mg has a typical yield strength of 240 MPa (34.8 ksi) against 180 MPa (26.1 ksi) for EN AC-48100 — about 33% more. Tensile strength is 350 MPa (50.8 ksi) vs 190 MPa (27.6 ksi).

Which is cheaper, AlSi7Mg or EN AC-48100?

EN AC-48100 is the lower-cost material: it sits in the standard tier ($$) while AlSi7Mg is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AlSi7Mg or EN AC-48100?

AlSi7Mg. Its machinability rates good (58/100) against poor (32/100) for EN AC-48100; for welding the order is AlSi7Mg first (very good, 70/100) then EN AC-48100 (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlSi7Mg and EN AC-48100 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.