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Aluminum AlSi10Mg vs EN AC-48100

Aluminum · grade comparison

Aluminum AlSi10Mg and EN AC-48100 are both aluminum grades. AlSi10Mg is the stronger of the two: yield strength 265 MPa (38.4 ksi) against 180 MPa (26.1 ksi) for EN AC-48100, about 47% more; tensile strength follows at 460 MPa (66.7 ksi) vs 190 MPa (27.6 ksi). AlSi10Mg is the more ductile: elongation 7% versus 0.8% for EN AC-48100, and AlSi10Mg is harder (119 HB vs 105 HB). EN AC-48100 is stiffer (81 GPa vs 70 GPa) and EN AC-48100 runs hotter in service (250°C vs 150°C continuous). On the shop floor, AlSi10Mg machines more easily (fair vs poor), AlSi10Mg welds better (good vs fair), and EN AC-48100 sits in a lower cost tier (standard, $$) than AlSi10Mg (premium, $$$).

AlSi10MgChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

EN AC-48100Choose it when the part sees heat, or when cost is the deciding factor.

AlSi10Mg vs EN AC-48100: properties

AlSi10MgEN AC-48100

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70 GPa10.2 Msi
81 GPa11.7 Msi

Shear Modulus

26.5 GPa3.8 Msi
30 GPa4.4 Msi

Bulk Modulus

69 GPa10 Msi
76 GPa11 Msi

Tensile Strength (Ultimate)

460 MPa66.7 ksi
190 MPa27.6 ksi

Yield Strength (0.2% offset)

265 MPa38.4 ksi
180 MPa26.1 ksi

Elongation at Break

7%
0.8%

Compressive Strength

480 MPa69.6 ksi
—

Shear Strength

280 MPa40.6 ksi
145 MPa21 ksi

Fracture Toughness (K_IC)

22 MPa·√m20 ksi·√in
14 MPa·√m12.7 ksi·√in

Charpy V-Notch Impact (RT)

4 J2.6 ft·lbf
2 J1.1 ft·lbf

Hardness, Brinell

119 HB
105 HB

Hardness, Rockwell B

66 HRB
—

Hardness, Vickers

125 HV
110 HV

Same in both: Poisson's Ratio 0.33 · Fatigue Strength (Endurance Limit) 90 MPa13.1 ksi

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.73 g/cm³0.1 lb/in³

Melting Point (Solidus)

557°C1,035 °F
507°C945 °F

Liquidus Temperature

596°C1,105 °F
650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
134 W/m·K77.4 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
963 J/kg·K0.23 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

21 µm/m·K11.7 µin/in·°F
18 µm/m·K10 µin/in·°F

Latent Heat of Fusion

425 J/g183 BTU/lb
490 J/g211 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
250°C482 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

24 % IACS
27 % IACS

Electrical Resistivity

7.2×10⁻⁸ Ω·m2.83 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.78 V

Corrosion Resistance

55 / 100
48 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
32 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
25%

Weldability

60 / 100
35 / 100

Formability (cold)

10 / 100
5 / 100

Castability

92 / 100
70 / 100

Brazeability / Solderability

30 / 100
25 / 100

Polishability

55 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

240 MJ/kg103,182 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

15 kg CO₂/kg
4 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
900 L/kg108 gal/lb

Typical Recycled Content

5%
70%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

172 kN·m/kg
70 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
29.7 MN·m/kg

Modulus of Resilience

502 kJ/m³
200 kJ/m³

Thermal Diffusivity

49.9 mm²/s
51 mm²/s

Thermal Shock Resistance Index

38
17

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleEN AC-48100AlSi10Mg

Manufacturing and finishing

CapabilityAlSi10MgEN AC-48100
3D printingYes—
Default conditionAs Printed—
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)Yes—
Plated (Metal AM)Yes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AlSi10Mg vs EN AC-48100 — frequently asked

Is AlSi10Mg stronger than EN AC-48100?

Yes. AlSi10Mg has a typical yield strength of 265 MPa (38.4 ksi) against 180 MPa (26.1 ksi) for EN AC-48100 — about 47% more. Tensile strength is 460 MPa (66.7 ksi) vs 190 MPa (27.6 ksi).

Which is cheaper, AlSi10Mg or EN AC-48100?

EN AC-48100 is the lower-cost material: it sits in the standard tier ($$) while AlSi10Mg is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AlSi10Mg or EN AC-48100?

AlSi10Mg. Its machinability rates fair (50/100) against poor (32/100) for EN AC-48100; for welding the order is AlSi10Mg first (good, 60/100) then EN AC-48100 (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlSi10Mg and EN AC-48100 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.