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Aluminum ATP-5 vs Cast 5083

Aluminum · grade comparison

Aluminum ATP-5 and Cast 5083 are both aluminum grades, both cast tooling plate al. Cast 5083 is the stronger of the two: yield strength 120 MPa (17.4 ksi) against 110 MPa (16 ksi) for ATP-5, about 9% more; tensile strength follows at 260 MPa (37.7 ksi) vs 165 MPa (23.9 ksi). Cast 5083 is the more ductile: elongation 12% versus 3% for ATP-5, and Cast 5083 is harder (70 HB vs 65 HB). Cast 5083 is lighter (2.66 g/cm³ vs 2.78 g/cm³ for ATP-5) and ATP-5 runs hotter in service (150°C vs 65°C continuous). On the shop floor, ATP-5 machines more easily (excellent vs good), Cast 5083 welds better (excellent vs fair), and ATP-5 sits in a lower cost tier (standard, $$) than Cast 5083 (premium, $$$).

ATP-5Choose it when the part sees heat, or when the part is machined in volume.

Cast 5083Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

ATP-5 vs Cast 5083: properties

ATP-5Cast 5083

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

26.5 GPa3.8 Msi
26.4 GPa3.8 Msi

Bulk Modulus

70 GPa10.2 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

165 MPa23.9 ksi
260 MPa37.7 ksi

Yield Strength (0.2% offset)

110 MPa16 ksi
120 MPa17.4 ksi

Elongation at Break

3%
12%

Compressive Strength

115 MPa16.7 ksi
—

Shear Strength

105 MPa15.2 ksi
160 MPa23.2 ksi

Fatigue Strength (Endurance Limit)

55 MPa8 ksi
105 MPa15.2 ksi

Hardness, Brinell

65 HB
70 HB

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.78 g/cm³0.1 lb/in³
2.66 g/cm³0.1 lb/in³

Melting Point (Solidus)

580°C1,076 °F
574°C1,065 °F

Liquidus Temperature

650°C1,202 °F
638°C1,180 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

142 W/m·K82 BTU/hr·ft·°F
117 W/m·K67.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

24 µm/m·K13.3 µin/in·°F
23.8 µm/m·K13.2 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
397 J/g171 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
65°C149 °F

Min Service Temperature

-200°C-328 °F
-196°C-321 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

40 % IACS
29 % IACS

Electrical Resistivity

4.3×10⁻⁸ Ω·m1.69 µΩ·in
5.9×10⁻⁸ Ω·m2.32 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.8 V
-0.87 V

Corrosion Resistance

55 / 100
75 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

92 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

200%
35%

Weldability

50 / 100
88 / 100

Formability (cold)

10 / 100
35 / 100

Castability

80 / 100
60 / 100

Brazeability / Solderability

25 / 100
15 / 100

Polishability

35 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
155 MJ/kg66,638 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
9.5 kg CO₂/kg

Typical Recycled Content

60%
45%

Same in both: Embodied Water 1,100 L/kg132 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

59 kN·m/kg
98 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
26.7 MN·m/kg

Modulus of Resilience

85 kJ/m³
101 kJ/m³

Thermal Diffusivity

56.8 mm²/s
48.9 mm²/s

Thermal Shock Resistance Index

14
18

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleATP-5Cast 5083

Manufacturing and finishing

CapabilityATP-5Cast 5083
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall0.5 mm1 mm
Best machined surfaceRa 0.8 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

ATP-5 vs Cast 5083 — frequently asked

Is Cast 5083 stronger than ATP-5?

Yes. Cast 5083 has a typical yield strength of 120 MPa (17.4 ksi) against 110 MPa (16 ksi) for ATP-5 — about 9% more. Tensile strength is 260 MPa (37.7 ksi) vs 165 MPa (23.9 ksi).

Which is cheaper, ATP-5 or Cast 5083?

ATP-5 is the lower-cost material: it sits in the standard tier ($$) while Cast 5083 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, ATP-5 or Cast 5083?

ATP-5. Its machinability rates excellent (92/100) against good (58/100) for Cast 5083; for welding the order is Cast 5083 first (excellent, 88/100) then ATP-5 (fair, 50/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ATP-5 and Cast 5083 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.