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Aluminum AC3A vs ADC5

Aluminum · grade comparison

Aluminum AC3A and ADC5 are both aluminum grades. ADC5 is the stronger of the two: yield strength 175 MPa (25.4 ksi) against 75 MPa (10.9 ksi) for AC3A, about 133% more; tensile strength follows at 300 MPa (43.5 ksi) vs 165 MPa (23.9 ksi). ADC5 is the more ductile: elongation 8% versus 6% for AC3A, and ADC5 is harder (70 HB vs 50 HB). ADC5 is lighter (2.58 g/cm³ vs 2.66 g/cm³ for AC3A) and AC3A runs hotter in service (150°C vs 120°C continuous). On the shop floor, ADC5 machines more easily (very good vs fair) and AC3A welds better (very good vs fair).

AC3AChoose it when the part sees heat, or when it will be welded.

ADC5Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

AC3A vs ADC5: properties

AC3AADC5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

71 GPa10.3 Msi
70 GPa10.2 Msi

Shear Modulus

26.5 GPa3.8 Msi
26 GPa3.8 Msi

Bulk Modulus

70 GPa10.2 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

165 MPa23.9 ksi
300 MPa43.5 ksi

Yield Strength (0.2% offset)

75 MPa10.9 ksi
175 MPa25.4 ksi

Elongation at Break

6%
8%

Shear Strength

115 MPa16.7 ksi
195 MPa28.3 ksi

Fatigue Strength (Endurance Limit)

55 MPa8 ksi
138 MPa20 ksi

Fracture Toughness (K_IC)

15 MPa·√m13.7 ksi·√in
18 MPa·√m16.4 ksi·√in

Charpy V-Notch Impact (RT)

3 J2.2 ft·lbf
8 J5.9 ft·lbf

Hardness, Brinell

50 HB
70 HB

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.66 g/cm³0.1 lb/in³
2.58 g/cm³0.09 lb/in³

Melting Point (Solidus)

574°C1,065 °F
535°C995 °F

Liquidus Temperature

582°C1,080 °F
620°C1,148 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

130 W/m·K75.1 BTU/hr·ft·°F
96 W/m·K55.5 BTU/hr·ft·°F

Specific Heat Capacity

963 J/kg·K0.23 BTU/lb·°F
960 J/kg·K0.23 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

20.5 µm/m·K11.4 µin/in·°F
24.1 µm/m·K13.4 µin/in·°F

Latent Heat of Fusion

389 J/g167 BTU/lb
390 J/g168 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
120°C248 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

33 % IACS
24 % IACS

Electrical Resistivity

5.2×10⁻⁸ Ω·m2.05 µΩ·in
7.2×10⁻⁸ Ω·m2.83 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.87 V

Corrosion Resistance

58 / 100
72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
80 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
180%

Weldability

80 / 100
50 / 100

Formability (cold)

10 / 100
20 / 100

Castability

95 / 100
38 / 100

Brazeability / Solderability

35 / 100
20 / 100

Polishability

45 / 100
75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

70%
50%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

62 kN·m/kg
116 kN·m/kg

Specific Stiffness (E / density)

26.7 MN·m/kg
27.1 MN·m/kg

Modulus of Resilience

40 kJ/m³
219 kJ/m³

Thermal Diffusivity

50.7 mm²/s
38.8 mm²/s

Thermal Shock Resistance Index

15
17

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAC3AADC5

Manufacturing and finishing

CapabilityAC3AADC5
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AC3A vs ADC5 — frequently asked

Is ADC5 stronger than AC3A?

Yes. ADC5 has a typical yield strength of 175 MPa (25.4 ksi) against 75 MPa (10.9 ksi) for AC3A — about 133% more. Tensile strength is 300 MPa (43.5 ksi) vs 165 MPa (23.9 ksi).

Which is cheaper, AC3A or ADC5?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, AC3A or ADC5?

ADC5. Its machinability rates very good (80/100) against fair (40/100) for AC3A; for welding the order is AC3A first (very good, 80/100) then ADC5 (fair, 50/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AC3A and ADC5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.