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Aluminum AC1B vs AC3A

Aluminum · grade comparison

Aluminum AC1B and AC3A are both aluminum grades. AC1B is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 75 MPa (10.9 ksi) for AC3A, about 3.3 times as much; tensile strength follows at 350 MPa (50.8 ksi) vs 165 MPa (23.9 ksi). AC1B is harder — 100 HB against 50 HB for AC3A — which matters for wear surfaces and threads. AC3A is lighter (2.66 g/cm³ vs 2.8 g/cm³ for AC1B) and AC1B runs hotter in service (200°C vs 150°C continuous). On the shop floor, AC1B machines more easily (very good vs fair), AC3A welds better (very good vs poor), and AC3A sits in a lower cost tier (standard, $$) than AC1B (premium, $$$).

AC1BChoose it when strength drives the design, or when surface hardness matters.

AC3AChoose it when weight is the constraint, or when it will be welded.

AC1B vs AC3A: properties

AC1BAC3A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

71 GPa10.3 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

350 MPa50.8 ksi
165 MPa23.9 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
75 MPa10.9 ksi

Compressive Strength

260 MPa37.7 ksi
—

Shear Strength

220 MPa31.9 ksi
115 MPa16.7 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
55 MPa8 ksi

Fracture Toughness (K_IC)

24 MPa·√m21.8 ksi·√in
15 MPa·√m13.7 ksi·√in

Charpy V-Notch Impact (RT)

8 J5.9 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

100 HB
50 HB

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 26.5 GPa3.8 Msi · Poisson's Ratio 0.33 · Elongation at Break 6%

Physical

Density and transition temperatures.

Density

2.8 g/cm³0.1 lb/in³
2.66 g/cm³0.1 lb/in³

Melting Point (Solidus)

545°C1,013 °F
574°C1,065 °F

Liquidus Temperature

645°C1,193 °F
582°C1,080 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
963 J/kg·K0.23 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

22.5 µm/m·K12.5 µin/in·°F
20.5 µm/m·K11.4 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
389 J/g167 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
150°C302 °F

Same in both: Thermal Conductivity 130 W/m·K75.1 BTU/hr·ft·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 33 % IACS · Electrical Resistivity 5.2×10⁻⁸ Ω·m2.05 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.7 V
-0.83 V

Corrosion Resistance

35 / 100
58 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

300%
30%

Weldability

30 / 100
80 / 100

Castability

40 / 100
95 / 100

Brazeability / Solderability

20 / 100
35 / 100

Polishability

55 / 100
45 / 100

Formability (cold)

—
10 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,100 L/kg132 gal/lb
1,200 L/kg144 gal/lb

Typical Recycled Content

25%
70%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

125 kN·m/kg
62 kN·m/kg

Specific Stiffness (E / density)

25.4 MN·m/kg
26.7 MN·m/kg

Modulus of Resilience

440 kJ/m³
40 kJ/m³

Thermal Diffusivity

51.6 mm²/s
50.7 mm²/s

Thermal Shock Resistance Index

28
15

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAC1BAC3A

Manufacturing and finishing

CapabilityAC1BAC3A
Default condition——
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AC1B vs AC3A — frequently asked

Is AC1B stronger than AC3A?

Yes. AC1B has a typical yield strength of 250 MPa (36.3 ksi) against 75 MPa (10.9 ksi) for AC3A — about 3.3 times as much. Tensile strength is 350 MPa (50.8 ksi) vs 165 MPa (23.9 ksi).

Which is cheaper, AC1B or AC3A?

AC3A is the lower-cost material: it sits in the standard tier ($$) while AC1B is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AC1B or AC3A?

AC1B. Its machinability rates very good (80/100) against fair (40/100) for AC3A; for welding the order is AC3A first (very good, 80/100) then AC1B (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AC1B and AC3A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.