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Aluminum AC3A vs AC9B

Aluminum · grade comparison

Aluminum AC3A and AC9B are both aluminum grades. AC9B is the stronger of the two: yield strength 200 MPa (29 ksi) against 75 MPa (10.9 ksi) for AC3A, about 167% more; tensile strength follows at 220 MPa (31.9 ksi) vs 165 MPa (23.9 ksi). In exchange, AC3A is the more ductile: elongation 6% versus 0.5% for AC9B, and AC9B is harder (140 HB vs 50 HB). AC9B is stiffer (82 GPa vs 71 GPa) and AC9B runs hotter in service (250°C vs 150°C continuous). On the shop floor, AC3A machines more easily (fair vs poor) and AC3A welds better (very good vs poor).

AC3AChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

AC9BChoose it when strength drives the design, or when the part sees heat.

AC3A vs AC9B: properties

AC3AAC9B

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

71 GPa10.3 Msi
82 GPa11.9 Msi

Shear Modulus

26.5 GPa3.8 Msi
31 GPa4.5 Msi

Bulk Modulus

70 GPa10.2 Msi
76 GPa11 Msi

Tensile Strength (Ultimate)

165 MPa23.9 ksi
220 MPa31.9 ksi

Yield Strength (0.2% offset)

75 MPa10.9 ksi
200 MPa29 ksi

Elongation at Break

6%
0.5%

Shear Strength

115 MPa16.7 ksi
155 MPa22.5 ksi

Fatigue Strength (Endurance Limit)

55 MPa8 ksi
90 MPa13.1 ksi

Charpy V-Notch Impact (RT)

3 J2.2 ft·lbf
2 J1.1 ft·lbf

Hardness, Brinell

50 HB
140 HB

Compressive Strength

—
450 MPa65.3 ksi

Same in both: Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 15 MPa·√m13.7 ksi·√in

Physical

Density and transition temperatures.

Density

2.66 g/cm³0.1 lb/in³
2.68 g/cm³0.1 lb/in³

Melting Point (Solidus)

574°C1,065 °F
507°C945 °F

Liquidus Temperature

582°C1,080 °F
670°C1,238 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

963 J/kg·K0.23 BTU/lb·°F
880 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

20.5 µm/m·K11.4 µin/in·°F
17.8 µm/m·K9.9 µin/in·°F

Latent Heat of Fusion

389 J/g167 BTU/lb
425 J/g183 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
250°C482 °F

Min Service Temperature

-196°C-321 °F
-80°C-112 °F

Same in both: Thermal Conductivity 130 W/m·K75.1 BTU/hr·ft·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

33 % IACS
25 % IACS

Electrical Resistivity

5.2×10⁻⁸ Ω·m2.05 µΩ·in
6.9×10⁻⁸ Ω·m2.72 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.8 V

Corrosion Resistance

58 / 100
48 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
28 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
40%

Weldability

80 / 100
22 / 100

Formability (cold)

10 / 100
3 / 100

Castability

95 / 100
70 / 100

Brazeability / Solderability

35 / 100
20 / 100

Same in both: Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
155 MJ/kg66,638 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
10.5 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

70%
55%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

62 kN·m/kg
82 kN·m/kg

Specific Stiffness (E / density)

26.7 MN·m/kg
30.6 MN·m/kg

Modulus of Resilience

40 kJ/m³
244 kJ/m³

Thermal Diffusivity

50.7 mm²/s
55.1 mm²/s

Thermal Shock Resistance Index

15
20

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAC3AAC9B

Manufacturing and finishing

CapabilityAC3AAC9B
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AC3A vs AC9B — frequently asked

Is AC9B stronger than AC3A?

Yes. AC9B has a typical yield strength of 200 MPa (29 ksi) against 75 MPa (10.9 ksi) for AC3A — about 167% more. Tensile strength is 220 MPa (31.9 ksi) vs 165 MPa (23.9 ksi).

Which is cheaper, AC3A or AC9B?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, AC3A or AC9B?

AC3A. Its machinability rates fair (40/100) against poor (28/100) for AC9B; for welding the order is AC3A first (very good, 80/100) then AC9B (poor, 22/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AC3A and AC9B side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.