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Aluminum AC1B vs AC2A

Aluminum · grade comparison

Aluminum AC1B and AC2A are both aluminum grades. AC1B is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 170 MPa (24.7 ksi) for AC2A, about 47% more; tensile strength follows at 350 MPa (50.8 ksi) vs 250 MPa (36.3 ksi). AC1B is the more ductile: elongation 6% versus 2% for AC2A, and AC1B is harder (100 HB vs 85 HB). AC1B runs hotter in service (200°C vs 175°C continuous) and AC1B conducts heat better (130 W/m·K vs 110 W/m·K). On the shop floor, AC2A sits in a lower cost tier (standard, $$) than AC1B (premium, $$$).

AC1BChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

AC2AChoose it when cost is the deciding factor.

AC1B vs AC2A: properties

AC1BAC2A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

71 GPa10.3 Msi
74 GPa10.7 Msi

Shear Modulus

26.5 GPa3.8 Msi
27.5 GPa4 Msi

Bulk Modulus

71 GPa10.3 Msi
72 GPa10.4 Msi

Tensile Strength (Ultimate)

350 MPa50.8 ksi
250 MPa36.3 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
170 MPa24.7 ksi

Elongation at Break

6%
2%

Compressive Strength

260 MPa37.7 ksi
—

Shear Strength

220 MPa31.9 ksi
165 MPa23.9 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
75 MPa10.9 ksi

Fracture Toughness (K_IC)

24 MPa·√m21.8 ksi·√in
18 MPa·√m16.4 ksi·√in

Charpy V-Notch Impact (RT)

8 J5.9 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

100 HB
85 HB

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.8 g/cm³0.1 lb/in³
2.79 g/cm³0.1 lb/in³

Melting Point (Solidus)

545°C1,013 °F
516°C961 °F

Liquidus Temperature

645°C1,193 °F
604°C1,119 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

130 W/m·K75.1 BTU/hr·ft·°F
110 W/m·K63.6 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
963 J/kg·K0.23 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

22.5 µm/m·K12.5 µin/in·°F
21.5 µm/m·K11.9 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
389 J/g167 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
175°C347 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

33 % IACS
27 % IACS

Electrical Resistivity

5.2×10⁻⁸ Ω·m2.05 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.7 V
-0.75 V

Corrosion Resistance

35 / 100
42 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
72 / 100

Machinability Rating (AISI 1212 = 100 %)

300%
70%

Weldability

30 / 100
35 / 100

Castability

40 / 100
75 / 100

Brazeability / Solderability

20 / 100
25 / 100

Polishability

55 / 100
40 / 100

Formability (cold)

—
10 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,100 L/kg132 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

25%
80%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

125 kN·m/kg
90 kN·m/kg

Specific Stiffness (E / density)

25.4 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

440 kJ/m³
195 kJ/m³

Thermal Diffusivity

51.6 mm²/s
40.9 mm²/s

Thermal Shock Resistance Index

28
17

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAC1BAC2A

Manufacturing and finishing

CapabilityAC1BAC2A
Default condition——
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AC1B vs AC2A — frequently asked

Is AC1B stronger than AC2A?

Yes. AC1B has a typical yield strength of 250 MPa (36.3 ksi) against 170 MPa (24.7 ksi) for AC2A — about 47% more. Tensile strength is 350 MPa (50.8 ksi) vs 250 MPa (36.3 ksi).

Which is cheaper, AC1B or AC2A?

AC2A is the lower-cost material: it sits in the standard tier ($$) while AC1B is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AC1B or AC2A?

AC1B, by a small margin. Both rate very good for machinability — 80/100 against 72/100 for AC2A; for welding the order is AC2A first (fair, 35/100) then AC1B (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AC1B and AC2A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.