Aluminum 7075 vs V96
Aluminum · grade comparison
Aluminum 7075 and V96 are both aluminum grades. V96 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 503 MPa (73 ksi) for 7075, about 23% more; tensile strength follows at 660 MPa (95.7 ksi) vs 572 MPa (83 ksi). In exchange, 7075 is the more ductile: elongation 11% versus 6% for V96, and V96 is harder (190 HB vs 150 HB). On the shop floor, 7075 sits in a lower cost tier (premium, $$$) than V96 (high, $$$$).
7075Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.
V96Choose it when strength drives the design.
7075 vs V96: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Density
Same in both: Melting Point (Solidus) 477°C891 °F · Liquidus Temperature 635°C1,175 °F
Thermal
How each material carries heat and how hot it can run.
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Same in both: Thermal Conductivity 130 W/m·K75.1 BTU/hr·ft·°F · Max Service Temperature (continuous) 120°C248 °F · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Polishability
Castability
Same in both: Brazeability / Solderability 10 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 7075 | V96 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | T6 | — |
| Relative cost | $$$ Premium | $$$$ High |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 0.8 µm | — |
| Anodizing Type II | Yes | — |
| Cerakote | Yes | — |
| Chem Film (Alodine) | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| Electropolishing | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
7075 vs V96 — frequently asked
Is V96 stronger than 7075?
Yes. V96 has a typical yield strength of 620 MPa (89.9 ksi) against 503 MPa (73 ksi) for 7075 — about 23% more. Tensile strength is 660 MPa (95.7 ksi) vs 572 MPa (83 ksi).
Which is cheaper, 7075 or V96?
7075 is the lower-cost material: it sits in the premium tier ($$$) while V96 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 7075 or V96?
7075, by a small margin. Both rate very good for machinability — 78/100 against 72/100 for V96.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 7075 and V96 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.