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Aluminum 7075 vs 7B04

Aluminum · grade comparison

Aluminum 7075 and 7B04 are both aluminum grades. 7075 is the stronger of the two: yield strength 503 MPa (73 ksi) against 470 MPa (68.2 ksi) for 7B04, about 7% more; tensile strength follows at 572 MPa (83 ksi) vs 540 MPa (78.3 ksi). 7075 is harder — 175 HV against 165 HV for 7B04 — which matters for wear surfaces and threads. On the shop floor, 7075 sits in a lower cost tier (premium, $$$) than 7B04 (high, $$$$).

7075Choose it when strength drives the design, or when surface hardness matters.

7075 vs 7B04: properties

70757B04

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

71.7 GPa10.4 Msi
71 GPa10.3 Msi

Shear Modulus

26.9 GPa3.9 Msi
27 GPa3.9 Msi

Tensile Strength (Ultimate)

572 MPa83 ksi
540 MPa78.3 ksi

Yield Strength (0.2% offset)

503 MPa73 ksi
470 MPa68.2 ksi

Reduction in Area

25%
—

Compressive Strength

505 MPa73.2 ksi
490 MPa71.1 ksi

Shear Strength

331 MPa48 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

159 MPa23.1 ksi
160 MPa23.2 ksi

Fracture Toughness (K_IC)

27 MPa·√m24.6 ksi·√in
28 MPa·√m25.5 ksi·√in

Charpy V-Notch Impact (RT)

8 J5.9 ft·lbf
—

Hardness, Rockwell B

87 HRB
—

Hardness, Vickers

175 HV
165 HV

Same in both: Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33 · Elongation at Break 11% · Hardness, Brinell 150 HB

Physical

Density and transition temperatures.

Density

2.81 g/cm³0.1 lb/in³
2.85 g/cm³0.1 lb/in³

Same in both: Melting Point (Solidus) 477°C891 °F · Liquidus Temperature 635°C1,175 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

23.6 µm/m·K13.1 µin/in·°F
23.4 µm/m·K13 µin/in·°F

Latent Heat of Fusion

395 J/g170 BTU/lb
390 J/g168 BTU/lb

Same in both: Thermal Conductivity 130 W/m·K75.1 BTU/hr·ft·°F · Specific Heat Capacity 960 J/kg·K0.23 BTU/lb·°F · Max Service Temperature (continuous) 120°C248 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

5.15×10⁻⁸ Ω·m2.03 µΩ·in
5.2×10⁻⁸ Ω·m2.05 µΩ·in

Same in both: Electrical Conductivity 33 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V · Corrosion Resistance 35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

78 / 100
70 / 100

Machinability Rating (AISI 1212 = 100 %)

160%
70%

Weldability

18 / 100
15 / 100

Formability (cold)

25 / 100
20 / 100

Polishability

60 / 100
55 / 100

Same in both: Brazeability / Solderability 10 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
13 kg CO₂/kg

Typical Recycled Content

15%
5%

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

204 kN·m/kg
189 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
24.9 MN·m/kg

Modulus of Resilience

1,764 kJ/m³
1,556 kJ/m³

Thermal Diffusivity

48.2 mm²/s
47.5 mm²/s

Thermal Shock Resistance Index

44
42

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale70757B04

Manufacturing and finishing

Capability70757B04
CNC machiningYes—
Sheet metalYes—
Default conditionT6—
Relative cost$$$ Premium$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

7075 vs 7B04 — frequently asked

Is 7075 stronger than 7B04?

Yes. 7075 has a typical yield strength of 503 MPa (73 ksi) against 470 MPa (68.2 ksi) for 7B04 — about 7% more. Tensile strength is 572 MPa (83 ksi) vs 540 MPa (78.3 ksi).

Which is cheaper, 7075 or 7B04?

7075 is the lower-cost material: it sits in the premium tier ($$$) while 7B04 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 7075 or 7B04?

7075, by a small margin. Both rate very good for machinability — 78/100 against 70/100 for 7B04.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 7075 and 7B04 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.