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Aluminum 7075 vs 7178

Aluminum · grade comparison

Aluminum 7075 and 7178 are both aluminum grades. 7178 is the stronger of the two: yield strength 538 MPa (78 ksi) against 503 MPa (73 ksi) for 7075, about 7% more; tensile strength follows at 607 MPa (88 ksi) vs 572 MPa (83 ksi). 7178 is harder — 160 HB against 150 HB for 7075 — which matters for wear surfaces and threads.

7178Choose it when strength drives the design, or when surface hardness matters.

7075 vs 7178: properties

70757178

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

572 MPa83 ksi
607 MPa88 ksi

Yield Strength (0.2% offset)

503 MPa73 ksi
538 MPa78 ksi

Elongation at Break

11%
10%

Reduction in Area

25%
—

Compressive Strength

505 MPa73.2 ksi
550 MPa79.8 ksi

Fatigue Strength (Endurance Limit)

159 MPa23.1 ksi
152 MPa22 ksi

Fracture Toughness (K_IC)

27 MPa·√m24.6 ksi·√in
23 MPa·√m20.9 ksi·√in

Charpy V-Notch Impact (RT)

8 J5.9 ft·lbf
—

Hardness, Brinell

150 HB
160 HB

Hardness, Rockwell B

87 HRB
—

Same in both: Elastic (Young's) Modulus 71.7 GPa10.4 Msi · Shear Modulus 26.9 GPa3.9 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33 · Shear Strength 331 MPa48 ksi · Hardness, Vickers 175 HV

Physical

Density and transition temperatures.

Density

2.81 g/cm³0.1 lb/in³
2.83 g/cm³0.1 lb/in³

Liquidus Temperature

635°C1,175 °F
629°C1,164 °F

Same in both: Melting Point (Solidus) 477°C891 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

130 W/m·K75.1 BTU/hr·ft·°F
125 W/m·K72.2 BTU/hr·ft·°F

Specific Heat Capacity

960 J/kg·K0.23 BTU/lb·°F
860 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.6 µm/m·K13.1 µin/in·°F
23.4 µm/m·K13 µin/in·°F

Latent Heat of Fusion

395 J/g170 BTU/lb
390 J/g168 BTU/lb

Same in both: Max Service Temperature (continuous) 120°C248 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

33 % IACS
31 % IACS

Electrical Resistivity

5.15×10⁻⁸ Ω·m2.03 µΩ·in
5.56×10⁻⁸ Ω·m2.19 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

35 / 100
32 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

78 / 100
72 / 100

Machinability Rating (AISI 1212 = 100 %)

160%
70%

Weldability

18 / 100
12 / 100

Formability (cold)

25 / 100
20 / 100

Same in both: Brazeability / Solderability 10 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Typical Recycled Content 15%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

204 kN·m/kg
214 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
25.3 MN·m/kg

Modulus of Resilience

1,764 kJ/m³
2,018 kJ/m³

Thermal Diffusivity

48.2 mm²/s
51.4 mm²/s

Thermal Shock Resistance Index

44
45

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale70757178

Manufacturing and finishing

Capability70757178
Default conditionT6—
Relative cost$$$ Premium$$$ Premium
Min. machined wall0.8 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

7075 vs 7178 — frequently asked

Is 7178 stronger than 7075?

Yes. 7178 has a typical yield strength of 538 MPa (78 ksi) against 503 MPa (73 ksi) for 7075 — about 7% more. Tensile strength is 607 MPa (88 ksi) vs 572 MPa (83 ksi).

Which is cheaper, 7075 or 7178?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 7075 or 7178?

7075, by a small margin. Both rate very good for machinability — 78/100 against 72/100 for 7178; for welding the order is 7075 first (poor, 18/100) then 7178 (not recommended, 12/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 7075 and 7178 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.