Aluminum 6005 vs 6B02
Aluminum · grade comparison
Aluminum 6005 and 6B02 are both aluminum grades. Both yield at about 245 MPa — strength does not separate them. 6B02 is harder — 95 HB against 85 HB for 6005 — which matters for wear surfaces and threads. 6005 conducts electricity better (49 % IACS vs 43 % IACS).
6B02Choose it when surface hardness matters.
6005 vs 6B02: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Bulk Modulus
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fracture Toughness (K_IC)
Hardness, Brinell
Hardness, Vickers
Compressive Strength
Charpy V-Notch Impact (RT)
Hardness, Rockwell B
Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Poisson's Ratio 0.33 · Tensile Strength (Ultimate) 270 MPa39.2 ksi · Fatigue Strength (Endurance Limit) 90 MPa13.1 ksi
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 2.7 g/cm³0.1 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Latent Heat of Fusion
Same in both: Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Brazeability / Solderability
Polishability
Castability
Same in both: Machinability Rating (AISI 1212 = 100 %) 50% · Formability (cold) 40 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Water
Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Typical Recycled Content 30%
Common Calculations
Ratios derived from the values above.
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Strength (UTS / density) 100 kN·m/kg · Specific Stiffness (E / density) 25.6 MN·m/kg
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 6005 | 6B02 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | — | — |
| Relative cost | $$ Standard | $$ Standard |
| Min. machined wall | 0.5 mm | — |
| Best machined surface | Ra 0.8 µm | — |
| Anodizing Type II | Yes | — |
| Cerakote | Yes | — |
| Chem Film (Alodine) | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| Electropolishing | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
6005 vs 6B02 — frequently asked
What is the difference between 6005 and 6B02?
Aluminum 6005 and 6B02 are both aluminum grades. Both yield at about 245 MPa — strength does not separate them. 6B02 is harder — 95 HB against 85 HB for 6005 — which matters for wear surfaces and threads.
Which is cheaper, 6005 or 6B02?
Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which welds better, 6005 or 6B02?
6005. Its weldability rates very good (80/100) against very good (75/100) for 6B02.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 6005 and 6B02 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.