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Aluminum 6005 vs 6162

Aluminum · grade comparison

Aluminum 6005 and 6162 are both aluminum grades. 6162 is the stronger of the two: yield strength 262 MPa (38 ksi) against 245 MPa (35.5 ksi) for 6005, about 7% more; tensile strength follows at 290 MPa (42.1 ksi) vs 270 MPa (39.2 ksi). 6162 is harder — 95 HB against 85 HB for 6005 — which matters for wear surfaces and threads. On the shop floor, 6162 machines more easily (65 vs 55 out of 100).

6162Choose it when strength drives the design, or when surface hardness matters.

6005 vs 6162: properties

60056162

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

270 MPa39.2 ksi
290 MPa42.1 ksi

Yield Strength (0.2% offset)

245 MPa35.5 ksi
262 MPa38 ksi

Elongation at Break

11%
12%

Shear Strength

172 MPa24.9 ksi
190 MPa27.6 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
95 MPa13.8 ksi

Fracture Toughness (K_IC)

30 MPa·√m27.3 ksi·√in
29 MPa·√m26.4 ksi·√in

Hardness, Brinell

85 HB
95 HB

Hardness, Vickers

90 HV
100 HV

Compressive Strength

—
262 MPa38 ksi

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Melting Point (Solidus)

607°C1,125 °F
615°C1,139 °F

Liquidus Temperature

654°C1,209 °F
655°C1,211 °F

Same in both: Density 2.7 g/cm³0.1 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

188 W/m·K109 BTU/hr·ft·°F
190 W/m·K110 BTU/hr·ft·°F

Specific Heat Capacity

897 J/kg·K0.21 BTU/lb·°F
896 J/kg·K0.21 BTU/lb·°F

Latent Heat of Fusion

397 J/g171 BTU/lb
393 J/g169 BTU/lb

Same in both: Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

49 % IACS
47 % IACS

Electrical Resistivity

3.52×10⁻⁸ Ω·m1.39 µΩ·in
3.67×10⁻⁸ Ω·m1.44 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
68 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
65 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
190%

Formability (cold)

40 / 100
45 / 100

Brazeability / Solderability

50 / 100
45 / 100

Castability

—
30 / 100

Same in both: Weldability 80 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
210 MJ/kg90,284 BTU/lb

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Same in both: Embodied Carbon (primary production) 12.5 kg CO₂/kg · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

100 kN·m/kg
107 kN·m/kg

Modulus of Resilience

435 kJ/m³
497 kJ/m³

Thermal Diffusivity

77.6 mm²/s
78.5 mm²/s

Thermal Shock Resistance Index

31
34

Same in both: Specific Stiffness (E / density) 25.6 MN·m/kg

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale60056162

Manufacturing and finishing

Capability60056162
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

6005 vs 6162 — frequently asked

Is 6162 stronger than 6005?

Yes. 6162 has a typical yield strength of 262 MPa (38 ksi) against 245 MPa (35.5 ksi) for 6005 — about 7% more. Tensile strength is 290 MPa (42.1 ksi) vs 270 MPa (39.2 ksi).

Which is cheaper, 6005 or 6162?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 6005 or 6162?

6162, by a small margin. Both rate good for machinability — 65/100 against 55/100 for 6005.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6005 and 6162 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.