Aluminum 356 vs ZL111
Aluminum · grade comparison
Aluminum 356 and ZL111 are both aluminum grades. ZL111 is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 186 MPa (27 ksi) for 356, about 34% more; tensile strength follows at 330 MPa (47.9 ksi) vs 262 MPa (38 ksi). In exchange, 356 is the more ductile: elongation 5% versus 2.5% for ZL111, and ZL111 is harder (100 HB vs 80 HB). 356 conducts electricity better (39 % IACS vs 32 % IACS). On the shop floor, 356 machines more easily (very good vs good), 356 welds better (very good vs fair), and 356 sits in a lower cost tier (budget, $) than ZL111 (standard, $$).
356Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.
ZL111Choose it when strength drives the design.
356 vs ZL111: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Same in both: Shear Modulus 27 GPa3.9 Msi · Bulk Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Latent Heat of Fusion
Min Service Temperature
Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.5 µm/m·K11.9 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Castability
Brazeability / Solderability
Polishability
Same in both: Formability (cold) 10 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Water
Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Typical Recycled Content 60%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 356 | ZL111 |
|---|---|---|
| CNC machining | Yes | — |
| Default condition | — | — |
| Relative cost | $ Budget | $$ Standard |
| Min. machined wall | 0.5 mm | — |
| Best machined surface | Ra 0.8 µm | — |
| Anodizing Type II | Yes | — |
| Cerakote | Yes | — |
| Chem Film (Alodine) | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| Electropolishing | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
356 vs ZL111 — frequently asked
Is ZL111 stronger than 356?
Yes. ZL111 has a typical yield strength of 250 MPa (36.3 ksi) against 186 MPa (27 ksi) for 356 — about 34% more. Tensile strength is 330 MPa (47.9 ksi) vs 262 MPa (38 ksi).
Which is cheaper, 356 or ZL111?
356 is the lower-cost material: it sits in the budget tier ($) while ZL111 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 356 or ZL111?
356. Its machinability rates very good (70/100) against good (55/100) for ZL111; for welding the order is 356 first (very good, 78/100) then ZL111 (fair, 40/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 356 and ZL111 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.