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Aluminum 356 vs ZL108

Aluminum · grade comparison

Aluminum 356 and ZL108 are both aluminum grades. ZL108 is the stronger of the two: yield strength 230 MPa (33.4 ksi) against 186 MPa (27 ksi) for 356, about 24% more. In exchange, 356 is the more ductile: elongation 5% versus 0.7% for ZL108, and ZL108 is harder (105 HB vs 80 HB). ZL108 is stiffer (79 GPa vs 72.4 GPa) and ZL108 runs hotter in service (250°C vs 150°C continuous). On the shop floor, 356 machines more easily (very good vs fair), 356 welds better (very good vs fair), and 356 sits in a lower cost tier (budget, $) than ZL108 (standard, $$).

356Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

ZL108Choose it when strength drives the design, or when the part sees heat.

356 vs ZL108: properties

356ZL108

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72.4 GPa10.5 Msi
79 GPa11.5 Msi

Shear Modulus

27 GPa3.9 Msi
29 GPa4.2 Msi

Bulk Modulus

71 GPa10.3 Msi
76 GPa11 Msi

Tensile Strength (Ultimate)

262 MPa38 ksi
265 MPa38.4 ksi

Yield Strength (0.2% offset)

186 MPa27 ksi
230 MPa33.4 ksi

Elongation at Break

5%
0.7%

Compressive Strength

190 MPa27.6 ksi
—

Shear Strength

179 MPa26 ksi
195 MPa28.3 ksi

Fracture Toughness (K_IC)

20 MPa·√m18.2 ksi·√in
15 MPa·√m13.7 ksi·√in

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

80 HB
105 HB

Same in both: Poisson's Ratio 0.33 · Fatigue Strength (Endurance Limit) 90 MPa13.1 ksi

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.68 g/cm³0.1 lb/in³

Melting Point (Solidus)

557°C1,035 °F
516°C961 °F

Liquidus Temperature

613°C1,135 °F
566°C1,051 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

151 W/m·K87.2 BTU/hr·ft·°F
121 W/m·K69.9 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
19.5 µm/m·K10.8 µin/in·°F

Max Service Temperature (continuous)

150°C302 °F
250°C482 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

39 % IACS
27 % IACS

Electrical Resistivity

4.4×10⁻⁸ Ω·m1.73 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.78 V

Corrosion Resistance

62 / 100
42 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

70 / 100
38 / 100

Machinability Rating (AISI 1212 = 100 %)

120%
35%

Weldability

78 / 100
40 / 100

Formability (cold)

10 / 100
5 / 100

Castability

95 / 100
92 / 100

Polishability

45 / 100
40 / 100

Same in both: Brazeability / Solderability 30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Typical Recycled Content 60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

98 kN·m/kg
99 kN·m/kg

Specific Stiffness (E / density)

27.1 MN·m/kg
29.5 MN·m/kg

Modulus of Resilience

239 kJ/m³
335 kJ/m³

Thermal Diffusivity

58.7 mm²/s
46.9 mm²/s

Thermal Shock Resistance Index

25
21

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale356ZL108

Manufacturing and finishing

Capability356ZL108
CNC machiningYes—
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

356 vs ZL108 — frequently asked

Is ZL108 stronger than 356?

Yes. ZL108 has a typical yield strength of 230 MPa (33.4 ksi) against 186 MPa (27 ksi) for 356 — about 24% more. Tensile strength is 265 MPa (38.4 ksi) vs 262 MPa (38 ksi).

Which is cheaper, 356 or ZL108?

356 is the lower-cost material: it sits in the budget tier ($) while ZL108 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 356 or ZL108?

356. Its machinability rates very good (70/100) against fair (38/100) for ZL108; for welding the order is 356 first (very good, 78/100) then ZL108 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 356 and ZL108 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.