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Aluminum 356 vs ZL101A

Aluminum · grade comparison

Aluminum 356 and ZL101A are both aluminum grades. ZL101A is the stronger of the two: yield strength 220 MPa (31.9 ksi) against 186 MPa (27 ksi) for 356, about 18% more; tensile strength follows at 290 MPa (42.1 ksi) vs 262 MPa (38 ksi). ZL101A is the more ductile: elongation 6% versus 5% for 356, and ZL101A is harder (85 HB vs 80 HB). On the shop floor, 356 sits in a lower cost tier (budget, $) than ZL101A (standard, $$).

356Choose it when cost is the deciding factor.

ZL101AChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

356 vs ZL101A: properties

356ZL101A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72.4 GPa10.5 Msi
72 GPa10.4 Msi

Bulk Modulus

71 GPa10.3 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

262 MPa38 ksi
290 MPa42.1 ksi

Yield Strength (0.2% offset)

186 MPa27 ksi
220 MPa31.9 ksi

Elongation at Break

5%
6%

Compressive Strength

190 MPa27.6 ksi
225 MPa32.6 ksi

Shear Strength

179 MPa26 ksi
185 MPa26.8 ksi

Fracture Toughness (K_IC)

20 MPa·√m18.2 ksi·√in
24 MPa·√m21.8 ksi·√in

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
9 J6.6 ft·lbf

Hardness, Brinell

80 HB
85 HB

Same in both: Shear Modulus 27 GPa3.9 Msi · Poisson's Ratio 0.33 · Fatigue Strength (Endurance Limit) 90 MPa13.1 ksi

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.68 g/cm³0.1 lb/in³

Same in both: Melting Point (Solidus) 557°C1,035 °F · Liquidus Temperature 613°C1,135 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 151 W/m·K87.2 BTU/hr·ft·°F · Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.5 µm/m·K11.9 µin/in·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 39 % IACS · Electrical Resistivity 4.4×10⁻⁸ Ω·m1.73 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V · Corrosion Resistance 62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

70 / 100
62 / 100

Machinability Rating (AISI 1212 = 100 %)

120%
—

Weldability

78 / 100
80 / 100

Formability (cold)

10 / 100
15 / 100

Brazeability / Solderability

30 / 100
35 / 100

Polishability

45 / 100
55 / 100

Same in both: Castability 95 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

60%
40%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

98 kN·m/kg
108 kN·m/kg

Specific Stiffness (E / density)

27.1 MN·m/kg
26.9 MN·m/kg

Modulus of Resilience

239 kJ/m³
336 kJ/m³

Thermal Diffusivity

58.7 mm²/s
58.5 mm²/s

Thermal Shock Resistance Index

25
28

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale356ZL101A

Manufacturing and finishing

Capability356ZL101A
CNC machiningYes—
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

356 vs ZL101A — frequently asked

Is ZL101A stronger than 356?

Yes. ZL101A has a typical yield strength of 220 MPa (31.9 ksi) against 186 MPa (27 ksi) for 356 — about 18% more. Tensile strength is 290 MPa (42.1 ksi) vs 262 MPa (38 ksi).

Which is cheaper, 356 or ZL101A?

356 is the lower-cost material: it sits in the budget tier ($) while ZL101A is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 356 or ZL101A?

356. Its machinability rates very good (70/100) against good (62/100) for ZL101A.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 356 and ZL101A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.