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Aluminum 356 vs A242.0

Aluminum · grade comparison

Aluminum 356 and A242.0 are both aluminum grades. 356 is the stronger of the two: yield strength 186 MPa (27 ksi) against 145 MPa (21 ksi) for A242.0, about 28% more; tensile strength follows at 262 MPa (38 ksi) vs 214 MPa (31 ksi). 356 is the more ductile: elongation 5% versus 2% for A242.0, and 356 is harder (80 HB vs 75 HB). 356 is lighter (2.67 g/cm³ vs 2.81 g/cm³ for A242.0) and A242.0 runs hotter in service (260°C vs 150°C continuous). On the shop floor, 356 welds better (very good vs poor) and 356 sits in a lower cost tier (budget, $) than A242.0 (premium, $$$).

356Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

A242.0Choose it when the part sees heat.

356 vs A242.0: properties

356A242.0

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72.4 GPa10.5 Msi
71 GPa10.3 Msi

Bulk Modulus

71 GPa10.3 Msi
72 GPa10.4 Msi

Tensile Strength (Ultimate)

262 MPa38 ksi
214 MPa31 ksi

Yield Strength (0.2% offset)

186 MPa27 ksi
145 MPa21 ksi

Elongation at Break

5%
2%

Compressive Strength

190 MPa27.6 ksi
—

Shear Strength

179 MPa26 ksi
160 MPa23.2 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
72 MPa10.4 ksi

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
—

Hardness, Brinell

80 HB
75 HB

Same in both: Shear Modulus 27 GPa3.9 Msi · Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 20 MPa·√m18.2 ksi·√in

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.81 g/cm³0.1 lb/in³

Melting Point (Solidus)

557°C1,035 °F
528°C982 °F

Liquidus Temperature

613°C1,135 °F
635°C1,175 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

151 W/m·K87.2 BTU/hr·ft·°F
140 W/m·K80.9 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
22.5 µm/m·K12.5 µin/in·°F

Max Service Temperature (continuous)

150°C302 °F
260°C500 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

39 % IACS
36 % IACS

Electrical Resistivity

4.4×10⁻⁸ Ω·m1.73 µΩ·in
4.8×10⁻⁸ Ω·m1.89 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.75 V

Corrosion Resistance

62 / 100
32 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

70 / 100
62 / 100

Machinability Rating (AISI 1212 = 100 %)

120%
190%

Weldability

78 / 100
22 / 100

Formability (cold)

10 / 100
—

Castability

95 / 100
42 / 100

Brazeability / Solderability

30 / 100
15 / 100

Same in both: Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

60%
25%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

98 kN·m/kg
76 kN·m/kg

Specific Stiffness (E / density)

27.1 MN·m/kg
25.3 MN·m/kg

Modulus of Resilience

239 kJ/m³
148 kJ/m³

Thermal Diffusivity

58.7 mm²/s
51.7 mm²/s

Thermal Shock Resistance Index

25
19

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale356A242.0

Manufacturing and finishing

Capability356A242.0
CNC machiningYes—
Default condition——
Relative cost$ Budget$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

356 vs A242.0 — frequently asked

Is 356 stronger than A242.0?

Yes. 356 has a typical yield strength of 186 MPa (27 ksi) against 145 MPa (21 ksi) for A242.0 — about 28% more. Tensile strength is 262 MPa (38 ksi) vs 214 MPa (31 ksi).

Which is cheaper, 356 or A242.0?

356 is the lower-cost material: it sits in the budget tier ($) while A242.0 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 356 or A242.0?

356. Its machinability rates very good (70/100) against good (62/100) for A242.0; for welding the order is 356 first (very good, 78/100) then A242.0 (poor, 22/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 356 and A242.0 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.