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Aluminum 356 vs 520.0

Aluminum · grade comparison

Aluminum 356 and 520.0 are both aluminum grades. 520.0 is the stronger of the two: tensile strength 330 MPa (47.9 ksi) against 262 MPa (38 ksi) for 356, about 26% more. 520.0 is the more ductile: elongation 16% versus 5% for 356, and 356 is harder (80 HB vs 75 HB). 520.0 is lighter (2.57 g/cm³ vs 2.67 g/cm³ for 356) and 356 is stiffer (72.4 GPa vs 68 GPa). On the shop floor, 520.0 machines more easily (excellent vs very good), 356 welds better (very good vs poor), and 356 sits in a lower cost tier (budget, $) than 520.0 (premium, $$$).

356Choose it when the part sees heat, or when it will be welded.

520.0Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

356 vs 520.0: properties

356520.0

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72.4 GPa10.5 Msi
68 GPa9.9 Msi

Shear Modulus

27 GPa3.9 Msi
25.5 GPa3.7 Msi

Bulk Modulus

71 GPa10.3 Msi
67 GPa9.7 Msi

Tensile Strength (Ultimate)

262 MPa38 ksi
330 MPa47.9 ksi

Yield Strength (0.2% offset)

186 MPa27 ksi
180 MPa26.1 ksi

Elongation at Break

5%
16%

Compressive Strength

190 MPa27.6 ksi
185 MPa26.8 ksi

Shear Strength

179 MPa26 ksi
235 MPa34.1 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
55 MPa8 ksi

Fracture Toughness (K_IC)

20 MPa·√m18.2 ksi·√in
—

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
—

Hardness, Brinell

80 HB
75 HB

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.57 g/cm³0.09 lb/in³

Melting Point (Solidus)

557°C1,035 °F
449°C840 °F

Liquidus Temperature

613°C1,135 °F
599°C1,110 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

151 W/m·K87.2 BTU/hr·ft·°F
87 W/m·K50.3 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
25 µm/m·K13.9 µin/in·°F

Latent Heat of Fusion

389 J/g167 BTU/lb
390 J/g168 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
100°C212 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

39 % IACS
21 % IACS

Electrical Resistivity

4.4×10⁻⁸ Ω·m1.73 µΩ·in
8.2×10⁻⁸ Ω·m3.23 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.89 V

Corrosion Resistance

62 / 100
78 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

70 / 100
90 / 100

Machinability Rating (AISI 1212 = 100 %)

120%
300%

Weldability

78 / 100
25 / 100

Formability (cold)

10 / 100
—

Castability

95 / 100
20 / 100

Brazeability / Solderability

30 / 100
10 / 100

Polishability

45 / 100
80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

60%
25%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

98 kN·m/kg
128 kN·m/kg

Specific Stiffness (E / density)

27.1 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

239 kJ/m³
238 kJ/m³

Thermal Diffusivity

58.7 mm²/s
35.2 mm²/s

Thermal Shock Resistance Index

25
17

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale356520.0

Manufacturing and finishing

Capability356520.0
CNC machiningYes—
Default condition——
Relative cost$ Budget$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

356 vs 520.0 — frequently asked

Is 520.0 stronger than 356?

Yes. 520.0 has a typical tensile strength of 330 MPa (47.9 ksi) against 262 MPa (38 ksi) for 356 — about 26% more.

Which is cheaper, 356 or 520.0?

356 is the lower-cost material: it sits in the budget tier ($) while 520.0 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 356 or 520.0?

520.0. Its machinability rates excellent (90/100) against very good (70/100) for 356; for welding the order is 356 first (very good, 78/100) then 520.0 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 356 and 520.0 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.