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Aluminum 356 vs 392.0

Aluminum · grade comparison

Aluminum 356 and 392.0 are both aluminum grades. 392.0 is the stronger of the two: yield strength 255 MPa (37 ksi) against 186 MPa (27 ksi) for 356, about 37% more; tensile strength follows at 290 MPa (42.1 ksi) vs 262 MPa (38 ksi). In exchange, 356 is the more ductile: elongation 5% versus 0.8% for 392.0, and 392.0 is harder (100 HB vs 80 HB). 392.0 is stiffer (82 GPa vs 72.4 GPa) and 392.0 runs hotter in service (200°C vs 150°C continuous). On the shop floor, 356 machines more easily (very good vs poor), 356 welds better (very good vs poor), and 356 sits in a lower cost tier (budget, $) than 392.0 (standard, $$).

356Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

392.0Choose it when strength drives the design, or when the part sees heat.

356 vs 392.0: properties

356392.0

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72.4 GPa10.5 Msi
82 GPa11.9 Msi

Shear Modulus

27 GPa3.9 Msi
31 GPa4.5 Msi

Bulk Modulus

71 GPa10.3 Msi
76 GPa11 Msi

Tensile Strength (Ultimate)

262 MPa38 ksi
290 MPa42.1 ksi

Yield Strength (0.2% offset)

186 MPa27 ksi
255 MPa37 ksi

Elongation at Break

5%
0.8%

Compressive Strength

190 MPa27.6 ksi
—

Shear Strength

179 MPa26 ksi
185 MPa26.8 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
125 MPa18.1 ksi

Fracture Toughness (K_IC)

20 MPa·√m18.2 ksi·√in
—

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
2 J1.1 ft·lbf

Hardness, Brinell

80 HB
100 HB

Hardness, Vickers

—
108 HV

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.64 g/cm³0.1 lb/in³

Melting Point (Solidus)

557°C1,035 °F
574°C1,065 °F

Liquidus Temperature

613°C1,135 °F
649°C1,200 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

151 W/m·K87.2 BTU/hr·ft·°F
134 W/m·K77.4 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
17.8 µm/m·K9.9 µin/in·°F

Latent Heat of Fusion

389 J/g167 BTU/lb
425 J/g183 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
200°C392 °F

Min Service Temperature

-196°C-321 °F
-195°C-319 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

39 % IACS
26 % IACS

Electrical Resistivity

4.4×10⁻⁸ Ω·m1.73 µΩ·in
6.6×10⁻⁸ Ω·m2.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

62 / 100
55 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

70 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

120%
30%

Weldability

78 / 100
20 / 100

Formability (cold)

10 / 100
5 / 100

Castability

95 / 100
75 / 100

Brazeability / Solderability

30 / 100
20 / 100

Polishability

45 / 100
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

60%
70%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

98 kN·m/kg
110 kN·m/kg

Specific Stiffness (E / density)

27.1 MN·m/kg
31.1 MN·m/kg

Modulus of Resilience

239 kJ/m³
396 kJ/m³

Thermal Diffusivity

58.7 mm²/s
52.7 mm²/s

Thermal Shock Resistance Index

25
27

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale356392.0

Manufacturing and finishing

Capability356392.0
CNC machiningYes—
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

356 vs 392.0 — frequently asked

Is 392.0 stronger than 356?

Yes. 392.0 has a typical yield strength of 255 MPa (37 ksi) against 186 MPa (27 ksi) for 356 — about 37% more. Tensile strength is 290 MPa (42.1 ksi) vs 262 MPa (38 ksi).

Which is cheaper, 356 or 392.0?

356 is the lower-cost material: it sits in the budget tier ($) while 392.0 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 356 or 392.0?

356. Its machinability rates very good (70/100) against poor (25/100) for 392.0; for welding the order is 356 first (very good, 78/100) then 392.0 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 356 and 392.0 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.