FabDigitFabDigit

Aluminum 355 vs 518.0

Aluminum · grade comparison

Aluminum 355 and 518.0 are both aluminum grades. 518.0 is the stronger of the two: yield strength 190 MPa (27.6 ksi) against 180 MPa (26.1 ksi) for 355, about 6% more; tensile strength follows at 310 MPa (45 ksi) vs 250 MPa (36.3 ksi). 518.0 is the more ductile: elongation 8% versus 3% for 355, and 355 is harder (85 HB vs 80 HB). 518.0 is lighter (2.57 g/cm³ vs 2.71 g/cm³ for 355) and 355 runs hotter in service (175°C vs 120°C continuous). On the shop floor, 518.0 machines more easily (very good vs good), 355 welds better (good vs fair), and 355 sits in a lower cost tier (budget, $) than 518.0 (standard, $$).

355Choose it when the part sees heat, or when it will be welded.

518.0Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

355 vs 518.0: properties

355518.0

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

71 GPa10.3 Msi
70 GPa10.2 Msi

Shear Modulus

26.5 GPa3.8 Msi
26 GPa3.8 Msi

Bulk Modulus

69 GPa10 Msi
68 GPa9.9 Msi

Tensile Strength (Ultimate)

250 MPa36.3 ksi
310 MPa45 ksi

Yield Strength (0.2% offset)

180 MPa26.1 ksi
190 MPa27.6 ksi

Elongation at Break

3%
8%

Shear Strength

195 MPa28.3 ksi
200 MPa29 ksi

Fatigue Strength (Endurance Limit)

62 MPa9 ksi
138 MPa20 ksi

Fracture Toughness (K_IC)

20 MPa·√m18.2 ksi·√in
—

Hardness, Brinell

85 HB
80 HB

Compressive Strength

—
190 MPa27.6 ksi

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.71 g/cm³0.1 lb/in³
2.57 g/cm³0.09 lb/in³

Melting Point (Solidus)

546°C1,015 °F
535°C995 °F

Same in both: Liquidus Temperature 621°C1,150 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

151 W/m·K87.2 BTU/hr·ft·°F
96 W/m·K55.5 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

22.4 µm/m·K12.4 µin/in·°F
24.1 µm/m·K13.4 µin/in·°F

Max Service Temperature (continuous)

175°C347 °F
120°C248 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

36 % IACS
24 % IACS

Electrical Resistivity

4.8×10⁻⁸ Ω·m1.89 µΩ·in
7.2×10⁻⁸ Ω·m2.83 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.78 V
-0.87 V

Corrosion Resistance

45 / 100
78 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
80 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
160%

Weldability

55 / 100
45 / 100

Formability (cold)

5 / 100
15 / 100

Castability

85 / 100
35 / 100

Brazeability / Solderability

25 / 100
15 / 100

Polishability

45 / 100
88 / 100

Sustainability

Primary-production footprint per kilogram.

Typical Recycled Content

80%
55%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,100 L/kg132 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

92 kN·m/kg
121 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
27.2 MN·m/kg

Modulus of Resilience

228 kJ/m³
258 kJ/m³

Thermal Diffusivity

57.9 mm²/s
38.8 mm²/s

Thermal Shock Resistance Index

24
18

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale355518.0

Manufacturing and finishing

Capability355518.0
CNC machiningYes—
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

355 vs 518.0 — frequently asked

Is 518.0 stronger than 355?

Yes. 518.0 has a typical yield strength of 190 MPa (27.6 ksi) against 180 MPa (26.1 ksi) for 355 — about 6% more. Tensile strength is 310 MPa (45 ksi) vs 250 MPa (36.3 ksi).

Which is cheaper, 355 or 518.0?

355 is the lower-cost material: it sits in the budget tier ($) while 518.0 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 355 or 518.0?

518.0. Its machinability rates very good (80/100) against good (62/100) for 355; for welding the order is 355 first (good, 55/100) then 518.0 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 355 and 518.0 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.