Aluminum 242.0 vs 355
Aluminum · grade comparison
Aluminum 242.0 and 355 are both aluminum grades. 242.0 is the stronger of the two: yield strength 207 MPa (30 ksi) against 180 MPa (26.1 ksi) for 355, about 15% more. In exchange, 355 is the more ductile: elongation 3% versus 0.5% for 242.0. 355 is lighter (2.71 g/cm³ vs 2.81 g/cm³ for 242.0) and 242.0 runs hotter in service (250°C vs 175°C continuous). On the shop floor, 242.0 machines more easily (very good vs good), 355 welds better (good vs poor), and 355 sits in a lower cost tier (budget, $) than 242.0 (standard, $$).
242.0Choose it when strength drives the design, or when the part sees heat.
355Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.
242.0 vs 355: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33 · Hardness, Brinell 85 HB
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Same in both: Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Castability
Brazeability / Solderability
Machinability Rating (AISI 1212 = 100 %)
Same in both: Formability (cold) 5 / 100 · Polishability 45 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 242.0 | 355 |
|---|---|---|
| CNC machining | — | Yes |
| Default condition | — | — |
| Relative cost | $$ Standard | $ Budget |
| Min. machined wall | — | 0.5 mm |
| Best machined surface | — | Ra 0.8 µm |
| Anodizing Type II | — | Yes |
| Cerakote | — | Yes |
| Chem Film (Alodine) | — | Yes |
| DLC | — | Yes |
| E-Coating | — | Yes |
| Electropolishing | — | Yes |
| Hard Anodize Type III w/ PTFE | — | Yes |
| Hard Anodizing Type III | — | Yes |
| Nickel Plating | — | Yes |
| PTFE Coating | — | Yes |
| Painting | — | Yes |
| Powder Coating | — | Yes |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
242.0 vs 355 — frequently asked
Is 242.0 stronger than 355?
Yes. 242.0 has a typical yield strength of 207 MPa (30 ksi) against 180 MPa (26.1 ksi) for 355 — about 15% more. Tensile strength is 221 MPa (32.1 ksi) vs 250 MPa (36.3 ksi).
Which is cheaper, 242.0 or 355?
355 is the lower-cost material: it sits in the budget tier ($) while 242.0 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 242.0 or 355?
242.0. Its machinability rates very good (72/100) against good (62/100) for 355; for welding the order is 355 first (good, 55/100) then 242.0 (poor, 22/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 242.0 and 355 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.