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Aluminum 2319 vs ER5554

Aluminum · grade comparison

Aluminum 2319 and ER5554 are both aluminum grades. ER5554 is the stronger of the two: yield strength 117 MPa (17 ksi) against 110 MPa (16 ksi) for 2319, about 6% more; tensile strength follows at 250 MPa (36.3 ksi) vs 200 MPa (29 ksi). ER5554 is lighter (2.69 g/cm³ vs 2.84 g/cm³ for 2319) and 2319 runs hotter in service (175°C vs 150°C continuous). On the shop floor, 2319 machines more easily (good vs fair) and ER5554 forms better (very good vs good).

2319Choose it when the part sees heat, or when the part is machined in volume.

ER5554Choose it when strength drives the design, or when weight is the constraint.

2319 vs ER5554: properties

2319ER5554

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

73 GPa10.6 Msi
70 GPa10.2 Msi

Shear Modulus

27 GPa3.9 Msi
26.4 GPa3.8 Msi

Bulk Modulus

75 GPa10.9 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

200 MPa29 ksi
250 MPa36.3 ksi

Yield Strength (0.2% offset)

110 MPa16 ksi
117 MPa17 ksi

Elongation at Break

16%
17%

Shear Strength

130 MPa18.9 ksi
150 MPa21.8 ksi

Fatigue Strength (Endurance Limit)

70 MPa10.2 ksi
90 MPa13.1 ksi

Fracture Toughness (K_IC)

32 MPa·√m29.1 ksi·√in
—

Same in both: Poisson's Ratio 0.33 · Hardness, Brinell 60 HB

Physical

Density and transition temperatures.

Density

2.84 g/cm³0.1 lb/in³
2.69 g/cm³0.1 lb/in³

Melting Point (Solidus)

543°C1,009 °F
602°C1,116 °F

Liquidus Temperature

643°C1,189 °F
646°C1,195 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

170 W/m·K98.2 BTU/hr·ft·°F
134 W/m·K77.4 BTU/hr·ft·°F

Specific Heat Capacity

864 J/kg·K0.21 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

22.3 µm/m·K12.4 µin/in·°F
23.6 µm/m·K13.1 µin/in·°F

Latent Heat of Fusion

385 J/g166 BTU/lb
395 J/g170 BTU/lb

Max Service Temperature (continuous)

175°C347 °F
150°C302 °F

Min Service Temperature

-253°C-423 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

44 % IACS
34 % IACS

Electrical Resistivity

3.9×10⁻⁸ Ω·m1.54 µΩ·in
5.07×10⁻⁸ Ω·m2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.64 V
-0.86 V

Corrosion Resistance

32 / 100
76 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
30%

Formability (cold)

55 / 100
70 / 100

Castability

60 / 100
45 / 100

Brazeability / Solderability

20 / 100
15 / 100

Same in both: Weldability 92 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

205 MJ/kg88,134 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Water

1,150 L/kg138 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

10%
15%

Same in both: Embodied Carbon (primary production) 12.5 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

70 kN·m/kg
93 kN·m/kg

Specific Stiffness (E / density)

25.7 MN·m/kg
26 MN·m/kg

Modulus of Resilience

83 kJ/m³
98 kJ/m³

Thermal Diffusivity

69.3 mm²/s
55.3 mm²/s

Thermal Shock Resistance Index

21
20

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2319ER5554

Manufacturing and finishing

Capability2319ER5554
CNC machiningYes—
Sheet metalYes—
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

2319 vs ER5554 — frequently asked

Is ER5554 stronger than 2319?

Yes. ER5554 has a typical yield strength of 117 MPa (17 ksi) against 110 MPa (16 ksi) for 2319 — about 6% more. Tensile strength is 250 MPa (36.3 ksi) vs 200 MPa (29 ksi).

Which is cheaper, 2319 or ER5554?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 2319 or ER5554?

2319. Its machinability rates good (62/100) against fair (45/100) for ER5554.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2319 and ER5554 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.