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Aluminum 2319 vs BAlSi-3

Aluminum · grade comparison

Aluminum 2319 and BAlSi-3 are both aluminum grades. Both yield at about 110 MPa — strength does not separate them. 2319 is the more ductile: elongation 16% versus 3% for BAlSi-3, and BAlSi-3 is harder (70 HB vs 60 HB). BAlSi-3 is lighter (2.75 g/cm³ vs 2.84 g/cm³ for 2319) and 2319 runs hotter in service (175°C vs 150°C continuous). On the shop floor, 2319 machines more easily (good vs fair), 2319 welds better (excellent vs poor), and 2319 sits in a lower cost tier (premium, $$$) than BAlSi-3 (high, $$$$).

2319Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

BAlSi-3Choose it when weight is the constraint.

2319 vs BAlSi-3: properties

2319BAlSi-3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

73 GPa10.6 Msi
71 GPa10.3 Msi

Shear Modulus

27 GPa3.9 Msi
26.5 GPa3.8 Msi

Bulk Modulus

75 GPa10.9 Msi
72 GPa10.4 Msi

Tensile Strength (Ultimate)

200 MPa29 ksi
205 MPa29.7 ksi

Elongation at Break

16%
3%

Shear Strength

130 MPa18.9 ksi
125 MPa18.1 ksi

Fatigue Strength (Endurance Limit)

70 MPa10.2 ksi
60 MPa8.7 ksi

Fracture Toughness (K_IC)

32 MPa·√m29.1 ksi·√in
—

Hardness, Brinell

60 HB
70 HB

Compressive Strength

—
230 MPa33.4 ksi

Hardness, Vickers

—
75 HV

Same in both: Poisson's Ratio 0.33 · Yield Strength (0.2% offset) 110 MPa16 ksi

Physical

Density and transition temperatures.

Density

2.84 g/cm³0.1 lb/in³
2.75 g/cm³0.1 lb/in³

Melting Point (Solidus)

543°C1,009 °F
521°C970 °F

Liquidus Temperature

643°C1,189 °F
585°C1,085 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

170 W/m·K98.2 BTU/hr·ft·°F
130 W/m·K75.1 BTU/hr·ft·°F

Specific Heat Capacity

864 J/kg·K0.21 BTU/lb·°F
880 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

22.3 µm/m·K12.4 µin/in·°F
20.5 µm/m·K11.4 µin/in·°F

Latent Heat of Fusion

385 J/g166 BTU/lb
420 J/g181 BTU/lb

Max Service Temperature (continuous)

175°C347 °F
150°C302 °F

Min Service Temperature

-253°C-423 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

44 % IACS
32 % IACS

Electrical Resistivity

3.9×10⁻⁸ Ω·m1.54 µΩ·in
5.4×10⁻⁸ Ω·m2.13 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.64 V
-0.75 V

Same in both: Corrosion Resistance 32 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
60%

Weldability

92 / 100
25 / 100

Formability (cold)

55 / 100
30 / 100

Castability

60 / 100
85 / 100

Brazeability / Solderability

20 / 100
95 / 100

Polishability

55 / 100
35 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

205 MJ/kg88,134 BTU/lb
200 MJ/kg85,985 BTU/lb

Typical Recycled Content

10%
25%

Same in both: Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

70 kN·m/kg
75 kN·m/kg

Specific Stiffness (E / density)

25.7 MN·m/kg
25.8 MN·m/kg

Modulus of Resilience

83 kJ/m³
85 kJ/m³

Thermal Diffusivity

69.3 mm²/s
53.7 mm²/s

Thermal Shock Resistance Index

21
18

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2319BAlSi-3

Manufacturing and finishing

Capability2319BAlSi-3
CNC machiningYes—
Sheet metalYes—
Default condition——
Relative cost$$$ Premium$$$$ High
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

2319 vs BAlSi-3 — frequently asked

What is the difference between 2319 and BAlSi-3?

Aluminum 2319 and BAlSi-3 are both aluminum grades. Both yield at about 110 MPa — strength does not separate them. 2319 is the more ductile: elongation 16% versus 3% for BAlSi-3, and BAlSi-3 is harder (70 HB vs 60 HB).

Which is cheaper, 2319 or BAlSi-3?

2319 is the lower-cost material: it sits in the premium tier ($$$) while BAlSi-3 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 2319 or BAlSi-3?

2319. Its machinability rates good (62/100) against fair (45/100) for BAlSi-3; for welding the order is 2319 first (excellent, 92/100) then BAlSi-3 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2319 and BAlSi-3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.