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Aluminum 2319 vs BAlSi-9

Aluminum · grade comparison

Aluminum 2319 and BAlSi-9 are both aluminum grades. 2319 is the stronger of the two: yield strength 110 MPa (16 ksi) against 90 MPa (13.1 ksi) for BAlSi-9, about 22% more; tensile strength follows at 200 MPa (29 ksi) vs 165 MPa (23.9 ksi). 2319 is the more ductile: elongation 16% versus 2% for BAlSi-9. BAlSi-9 is lighter (2.68 g/cm³ vs 2.84 g/cm³ for 2319) and 2319 runs hotter in service (175°C vs 150°C continuous). On the shop floor, 2319 machines more easily (good vs fair) and 2319 welds better (excellent vs poor).

2319Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

BAlSi-9Choose it when weight is the constraint.

2319 vs BAlSi-9: properties

2319BAlSi-9

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

73 GPa10.6 Msi
71 GPa10.3 Msi

Shear Modulus

27 GPa3.9 Msi
26.5 GPa3.8 Msi

Bulk Modulus

75 GPa10.9 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

200 MPa29 ksi
165 MPa23.9 ksi

Yield Strength (0.2% offset)

110 MPa16 ksi
90 MPa13.1 ksi

Elongation at Break

16%
2%

Shear Strength

130 MPa18.9 ksi
105 MPa15.2 ksi

Fatigue Strength (Endurance Limit)

70 MPa10.2 ksi
55 MPa8 ksi

Fracture Toughness (K_IC)

32 MPa·√m29.1 ksi·√in
—

Reduction in Area

—
3%

Compressive Strength

—
95 MPa13.8 ksi

Charpy V-Notch Impact (RT)

—
3 J2.2 ft·lbf

Hardness, Rockwell B

—
25 HRB

Hardness, Vickers

—
65 HV

Same in both: Poisson's Ratio 0.33 · Hardness, Brinell 60 HB

Physical

Density and transition temperatures.

Density

2.84 g/cm³0.1 lb/in³
2.68 g/cm³0.1 lb/in³

Melting Point (Solidus)

543°C1,009 °F
559°C1,038 °F

Liquidus Temperature

643°C1,189 °F
596°C1,105 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

170 W/m·K98.2 BTU/hr·ft·°F
140 W/m·K80.9 BTU/hr·ft·°F

Specific Heat Capacity

864 J/kg·K0.21 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

22.3 µm/m·K12.4 µin/in·°F
20.5 µm/m·K11.4 µin/in·°F

Latent Heat of Fusion

385 J/g166 BTU/lb
500 J/g215 BTU/lb

Max Service Temperature (continuous)

175°C347 °F
150°C302 °F

Min Service Temperature

-253°C-423 °F
-200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

44 % IACS
37 % IACS

Electrical Resistivity

3.9×10⁻⁸ Ω·m1.54 µΩ·in
4.7×10⁻⁸ Ω·m1.85 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.64 V
-0.83 V

Corrosion Resistance

32 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
30%

Weldability

92 / 100
30 / 100

Formability (cold)

55 / 100
25 / 100

Castability

60 / 100
90 / 100

Brazeability / Solderability

20 / 100
95 / 100

Polishability

55 / 100
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 10%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

70 kN·m/kg
62 kN·m/kg

Specific Stiffness (E / density)

25.7 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

83 kJ/m³
57 kJ/m³

Thermal Diffusivity

69.3 mm²/s
58 mm²/s

Thermal Shock Resistance Index

21
16

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2319BAlSi-9

Manufacturing and finishing

Capability2319BAlSi-9
CNC machiningYes—
Sheet metalYes—
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

2319 vs BAlSi-9 — frequently asked

Is 2319 stronger than BAlSi-9?

Yes. 2319 has a typical yield strength of 110 MPa (16 ksi) against 90 MPa (13.1 ksi) for BAlSi-9 — about 22% more. Tensile strength is 200 MPa (29 ksi) vs 165 MPa (23.9 ksi).

Which is cheaper, 2319 or BAlSi-9?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 2319 or BAlSi-9?

2319. Its machinability rates good (62/100) against fair (35/100) for BAlSi-9; for welding the order is 2319 first (excellent, 92/100) then BAlSi-9 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2319 and BAlSi-9 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.