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Aluminum 2024 vs 2117

Aluminum · grade comparison

Aluminum 2024 and 2117 are both aluminum grades, both aerospace al. 2024 is the stronger of the two: yield strength 345 MPa (50 ksi) against 165 MPa (23.9 ksi) for 2117, about 109% more; tensile strength follows at 483 MPa (70.1 ksi) vs 295 MPa (42.8 ksi). In exchange, 2117 is the more ductile: elongation 27% versus 18% for 2024, and 2024 is harder (120 HB vs 70 HB). 2024 runs hotter in service (150°C vs 120°C continuous) and 2117 conducts heat better (151 W/m·K vs 121 W/m·K).

2024Choose it when strength drives the design, or when the part sees heat.

2117Choose it when the part is bent, formed or impact-loaded.

2024 vs 2117: properties

20242117

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

73.1 GPa10.6 Msi
70.3 GPa10.2 Msi

Shear Modulus

28 GPa4.1 Msi
26.5 GPa3.8 Msi

Bulk Modulus

73 GPa10.6 Msi
74 GPa10.7 Msi

Tensile Strength (Ultimate)

483 MPa70.1 ksi
295 MPa42.8 ksi

Yield Strength (0.2% offset)

345 MPa50 ksi
165 MPa23.9 ksi

Elongation at Break

18%
27%

Compressive Strength

350 MPa50.8 ksi
—

Shear Strength

283 MPa41 ksi
195 MPa28.3 ksi

Fatigue Strength (Endurance Limit)

138 MPa20 ksi
95 MPa13.8 ksi

Fracture Toughness (K_IC)

37 MPa·√m33.7 ksi·√in
—

Hardness, Brinell

120 HB
70 HB

Hardness, Rockwell B

75 HRB
—

Hardness, Vickers

137 HV
—

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.78 g/cm³0.1 lb/in³
2.75 g/cm³0.1 lb/in³

Melting Point (Solidus)

502°C936 °F
554°C1,029 °F

Liquidus Temperature

638°C1,180 °F
650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

121 W/m·K69.9 BTU/hr·ft·°F
151 W/m·K87.2 BTU/hr·ft·°F

Specific Heat Capacity

875 J/kg·K0.21 BTU/lb·°F
864 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

22.9 µm/m·K12.7 µin/in·°F
23.8 µm/m·K13.2 µin/in·°F

Max Service Temperature (continuous)

150°C302 °F
120°C248 °F

Min Service Temperature

-196°C-321 °F
-200°C-328 °F

Same in both: Latent Heat of Fusion 390 J/g168 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

30 % IACS
40 % IACS

Electrical Resistivity

5.75×10⁻⁸ Ω·m2.26 µΩ·in
4.31×10⁻⁸ Ω·m1.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.69 V
-0.64 V

Corrosion Resistance

32 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

72 / 100
65 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
—

Formability (cold)

40 / 100
75 / 100

Castability

10 / 100
—

Same in both: Weldability 20 / 100 · Brazeability / Solderability 15 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
155 MJ/kg66,638 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,100 L/kg132 gal/lb
1,200 L/kg144 gal/lb

Typical Recycled Content

10%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

174 kN·m/kg
107 kN·m/kg

Specific Stiffness (E / density)

26.3 MN·m/kg
25.6 MN·m/kg

Modulus of Resilience

814 kJ/m³
194 kJ/m³

Thermal Diffusivity

49.7 mm²/s
63.6 mm²/s

Thermal Shock Resistance Index

35
27

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale20242117

Manufacturing and finishing

Capability20242117
Default conditionT3—
Relative cost$$$ Premium$$$ Premium
Min. machined wall0.8 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

2024 vs 2117 — frequently asked

Is 2024 stronger than 2117?

Yes. 2024 has a typical yield strength of 345 MPa (50 ksi) against 165 MPa (23.9 ksi) for 2117 — about 109% more. Tensile strength is 483 MPa (70.1 ksi) vs 295 MPa (42.8 ksi).

Which is cheaper, 2024 or 2117?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 2024 or 2117?

2024. Its machinability rates very good (72/100) against good (65/100) for 2117.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2024 and 2117 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.