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Aluminum 208.0 vs 356

Aluminum · grade comparison

Aluminum 208.0 and 356 are both aluminum grades. 356 is the stronger of the two: yield strength 186 MPa (27 ksi) against 97 MPa (14.1 ksi) for 208.0, about 92% more; tensile strength follows at 262 MPa (38 ksi) vs 145 MPa (21 ksi). 356 is the more ductile: elongation 5% versus 2.5% for 208.0, and 356 is harder (80 HB vs 55 HB). 356 is lighter (2.67 g/cm³ vs 2.79 g/cm³ for 208.0) and 356 conducts heat better (151 W/m·K vs 121 W/m·K). On the shop floor, 356 welds better (very good vs poor) and 356 sits in a lower cost tier (budget, $) than 208.0 (standard, $$).

356Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

208.0 vs 356: properties

208.0356

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70 GPa10.2 Msi
72.4 GPa10.5 Msi

Shear Modulus

26 GPa3.8 Msi
27 GPa3.9 Msi

Bulk Modulus

69 GPa10 Msi
71 GPa10.3 Msi

Tensile Strength (Ultimate)

145 MPa21 ksi
262 MPa38 ksi

Yield Strength (0.2% offset)

97 MPa14.1 ksi
186 MPa27 ksi

Elongation at Break

2.5%
5%

Shear Strength

110 MPa16 ksi
179 MPa26 ksi

Fatigue Strength (Endurance Limit)

75 MPa10.9 ksi
90 MPa13.1 ksi

Hardness, Brinell

55 HB
80 HB

Compressive Strength

—
190 MPa27.6 ksi

Fracture Toughness (K_IC)

—
20 MPa·√m18.2 ksi·√in

Charpy V-Notch Impact (RT)

—
5 J3.7 ft·lbf

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.79 g/cm³0.1 lb/in³
2.67 g/cm³0.1 lb/in³

Melting Point (Solidus)

521°C970 °F
557°C1,035 °F

Liquidus Temperature

632°C1,170 °F
613°C1,135 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

121 W/m·K69.9 BTU/hr·ft·°F
151 W/m·K87.2 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

22 µm/m·K12.2 µin/in·°F
21.5 µm/m·K11.9 µin/in·°F

Min Service Temperature

-195°C-319 °F
-196°C-321 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Max Service Temperature (continuous) 150°C302 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

31 % IACS
39 % IACS

Electrical Resistivity

5.6×10⁻⁸ Ω·m2.2 µΩ·in
4.4×10⁻⁸ Ω·m1.73 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.77 V
-0.83 V

Corrosion Resistance

35 / 100
62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

78 / 100
70 / 100

Weldability

30 / 100
78 / 100

Castability

60 / 100
95 / 100

Brazeability / Solderability

20 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

—
120%

Formability (cold)

—
10 / 100

Same in both: Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

205 MJ/kg88,134 BTU/lb
200 MJ/kg85,985 BTU/lb

Typical Recycled Content

65%
60%

Same in both: Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

52 kN·m/kg
98 kN·m/kg

Specific Stiffness (E / density)

25.1 MN·m/kg
27.1 MN·m/kg

Modulus of Resilience

67 kJ/m³
239 kJ/m³

Thermal Diffusivity

45 mm²/s
58.7 mm²/s

Thermal Shock Resistance Index

11
25

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale356208.0

Manufacturing and finishing

Capability208.0356
CNC machining—Yes
Default condition——
Relative cost$$ Standard$ Budget
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Anodizing Type II—Yes
Cerakote—Yes
Chem Film (Alodine)—Yes
DLC—Yes
E-Coating—Yes
Electropolishing—Yes
Hard Anodize Type III w/ PTFE—Yes
Hard Anodizing Type III—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes
Powder Coating—Yes

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

208.0 vs 356 — frequently asked

Is 356 stronger than 208.0?

Yes. 356 has a typical yield strength of 186 MPa (27 ksi) against 97 MPa (14.1 ksi) for 208.0 — about 92% more. Tensile strength is 262 MPa (38 ksi) vs 145 MPa (21 ksi).

Which is cheaper, 208.0 or 356?

356 is the lower-cost material: it sits in the budget tier ($) while 208.0 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 208.0 or 356?

208.0, by a small margin. Both rate very good for machinability — 78/100 against 70/100 for 356; for welding the order is 356 first (very good, 78/100) then 208.0 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 208.0 and 356 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.