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Aluminum 2024 vs A20X

Aluminum · grade comparison

Aluminum 2024 and A20X are both aluminum grades, both aerospace al. 2024 is the stronger of the two: yield strength 345 MPa (50 ksi) against 240 MPa (34.8 ksi) for A20X, about 44% more; tensile strength follows at 483 MPa (70.1 ksi) vs 380 MPa (55.1 ksi). 2024 is the more ductile: elongation 18% versus 12% for A20X, and 2024 is harder (120 HB vs 95 HB). A20X is stiffer (77 GPa vs 73.1 GPa) and 2024 conducts heat better (121 W/m·K vs 105 W/m·K). On the shop floor, A20X welds better (fair vs poor) and 2024 sits in a lower cost tier (premium, $$$) than A20X (specialty, $$$$$).

2024Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

A20XChoose it when it will be welded.

2024 vs A20X: properties

2024A20X

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

73.1 GPa10.6 Msi
77 GPa11.2 Msi

Shear Modulus

28 GPa4.1 Msi
29 GPa4.2 Msi

Tensile Strength (Ultimate)

483 MPa70.1 ksi
380 MPa55.1 ksi

Yield Strength (0.2% offset)

345 MPa50 ksi
240 MPa34.8 ksi

Elongation at Break

18%
12%

Compressive Strength

350 MPa50.8 ksi
250 MPa36.3 ksi

Shear Strength

283 MPa41 ksi
235 MPa34.1 ksi

Fatigue Strength (Endurance Limit)

138 MPa20 ksi
105 MPa15.2 ksi

Fracture Toughness (K_IC)

37 MPa·√m33.7 ksi·√in
28 MPa·√m25.5 ksi·√in

Hardness, Brinell

120 HB
95 HB

Hardness, Rockwell B

75 HRB
58 HRB

Hardness, Vickers

137 HV
105 HV

Reduction in Area

—
15%

Charpy V-Notch Impact (RT)

—
10 J7.4 ft·lbf

Same in both: Bulk Modulus 73 GPa10.6 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.78 g/cm³0.1 lb/in³
2.83 g/cm³0.1 lb/in³

Melting Point (Solidus)

502°C936 °F
545°C1,013 °F

Liquidus Temperature

638°C1,180 °F
645°C1,193 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

121 W/m·K69.9 BTU/hr·ft·°F
105 W/m·K60.7 BTU/hr·ft·°F

Specific Heat Capacity

875 J/kg·K0.21 BTU/lb·°F
870 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

22.9 µm/m·K12.7 µin/in·°F
22.3 µm/m·K12.4 µin/in·°F

Same in both: Latent Heat of Fusion 390 J/g168 BTU/lb · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

30 % IACS
28 % IACS

Electrical Resistivity

5.75×10⁻⁸ Ω·m2.26 µΩ·in
6.2×10⁻⁸ Ω·m2.44 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.69 V
-0.65 V

Corrosion Resistance

32 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

72 / 100
70 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
200%

Weldability

20 / 100
50 / 100

Formability (cold)

40 / 100
25 / 100

Castability

10 / 100
75 / 100

Brazeability / Solderability

15 / 100
25 / 100

Polishability

55 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
240 MJ/kg103,182 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
15 kg CO₂/kg

Embodied Water

1,100 L/kg132 gal/lb
1,200 L/kg144 gal/lb

Typical Recycled Content

10%
5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

174 kN·m/kg
134 kN·m/kg

Specific Stiffness (E / density)

26.3 MN·m/kg
27.2 MN·m/kg

Modulus of Resilience

814 kJ/m³
374 kJ/m³

Thermal Diffusivity

49.7 mm²/s
42.6 mm²/s

Thermal Shock Resistance Index

35
23

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2024A20X

Manufacturing and finishing

Capability2024A20X
CNC machiningYes—
Sheet metalYes—
3D printing—Yes
Default conditionT3As Printed
Relative cost$$$ Premium$$$$$ Specialty
Min. machined wall0.8 mm—
Best machined surfaceRa 0.8 µm—
Anodized (Aluminum AM)—Yes
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Plated (Metal AM)—Yes
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

2024 vs A20X — frequently asked

Is 2024 stronger than A20X?

Yes. 2024 has a typical yield strength of 345 MPa (50 ksi) against 240 MPa (34.8 ksi) for A20X — about 44% more. Tensile strength is 483 MPa (70.1 ksi) vs 380 MPa (55.1 ksi).

Which is cheaper, 2024 or A20X?

2024 is the lower-cost material: it sits in the premium tier ($$$) while A20X is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 2024 or A20X?

A20X. Its weldability rates fair (50/100) against poor (20/100) for 2024.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2024 and A20X side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.