Aluminum 1145 vs 1435
Aluminum · grade comparison
Aluminum 1145 and 1435 are both aluminum grades. 1145 is the stronger of the two: yield strength 150 MPa (21.8 ksi) against 30 MPa (4.35 ksi) for 1435, about 5.0 times as much; tensile strength follows at 165 MPa (23.9 ksi) vs 80 MPa (11.6 ksi). In exchange, 1435 is the more ductile: elongation 38% versus 4% for 1145, and 1145 is harder (42 HB vs 20 HB). 1435 runs hotter in service (200°C vs 100°C continuous). On the shop floor, 1145 machines more easily (30 vs 20 out of 100) and 1145 sits in a lower cost tier (budget, $) than 1435 (standard, $$).
1145Choose it when strength drives the design, or when the part is machined in volume.
1435Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
1145 vs 1435: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 75 GPa10.9 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Density
Same in both: Melting Point (Solidus) 646°C1,195 °F · Liquidus Temperature 657°C1,215 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.6 µm/m·K13.1 µin/in·°F · Latent Heat of Fusion 397 J/g171 BTU/lb · Min Service Temperature -270°C-454 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Same in both: Polishability 80 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Water
Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Typical Recycled Content 15%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 1145 | 1435 |
|---|---|---|
| Sheet metal | Yes | — |
| Default condition | — | — |
| Relative cost | $ Budget | $$ Standard |
| Min. machined wall | — | — |
| Best machined surface | — | — |
| Anodizing Type II | Yes | — |
| Cerakote | Yes | — |
| Chem Film (Alodine) | Yes | — |
| E-Coating | Yes | — |
| Electropolishing | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
1145 vs 1435 — frequently asked
Is 1145 stronger than 1435?
Yes. 1145 has a typical yield strength of 150 MPa (21.8 ksi) against 30 MPa (4.35 ksi) for 1435 — about 5.0 times as much. Tensile strength is 165 MPa (23.9 ksi) vs 80 MPa (11.6 ksi).
Which is cheaper, 1145 or 1435?
1145 is the lower-cost material: it sits in the budget tier ($) while 1435 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 1145 or 1435?
1145, by a small margin. Both rate poor for machinability — 30/100 against 20/100 for 1435; for welding the order is 1435 first (excellent, 95/100) then 1145 (excellent, 90/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 1145 and 1435 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.