Aluminum 1100A vs 1145
Aluminum · grade comparison
Aluminum 1100A and 1145 are both aluminum grades. 1145 is the stronger of the two: yield strength 150 MPa (21.8 ksi) against 115 MPa (16.7 ksi) for 1100A, about 30% more; tensile strength follows at 165 MPa (23.9 ksi) vs 125 MPa (18.1 ksi). In exchange, 1100A is the more ductile: elongation 9% versus 4% for 1145, and 1145 is harder (42 HB vs 32 HB). 1100A runs hotter in service (150°C vs 100°C continuous). On the shop floor, 1145 sits in a lower cost tier (budget, $) than 1100A (standard, $$).
1100AChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.
1145Choose it when strength drives the design, or when cost is the deciding factor.
1100A vs 1145: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Same in both: Liquidus Temperature 657°C1,215 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Thermal Expansion (CTE, 20–100 °C) 23.6 µm/m·K13.1 µin/in·°F · Latent Heat of Fusion 397 J/g171 BTU/lb
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Castability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 1100A | 1145 |
|---|---|---|
| Sheet metal | — | Yes |
| Default condition | — | — |
| Relative cost | $$ Standard | $ Budget |
| Min. machined wall | — | — |
| Best machined surface | — | — |
| Anodizing Type II | — | Yes |
| Cerakote | — | Yes |
| Chem Film (Alodine) | — | Yes |
| E-Coating | — | Yes |
| Electropolishing | — | Yes |
| Hard Anodize Type III w/ PTFE | — | Yes |
| Hard Anodizing Type III | — | Yes |
| Nickel Plating | — | Yes |
| PTFE Coating | — | Yes |
| Painting | — | Yes |
| Powder Coating | — | Yes |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
1100A vs 1145 — frequently asked
Is 1145 stronger than 1100A?
Yes. 1145 has a typical yield strength of 150 MPa (21.8 ksi) against 115 MPa (16.7 ksi) for 1100A — about 30% more. Tensile strength is 165 MPa (23.9 ksi) vs 125 MPa (18.1 ksi).
Which is cheaper, 1100A or 1145?
1145 is the lower-cost material: it sits in the budget tier ($) while 1100A is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 1100A or 1145?
1100A. Its machinability rates fair (35/100) against poor (30/100) for 1145; for welding the order is 1100A first (excellent, 95/100) then 1145 (excellent, 90/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 1100A and 1145 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.