Aluminum 1100 vs ER5556
Aluminum · grade comparison
Aluminum 1100 and ER5556 are both aluminum grades. ER5556 is the stronger of the two: yield strength 150 MPa (21.8 ksi) against 115 MPa (16.7 ksi) for 1100, about 30% more; tensile strength follows at 290 MPa (42.1 ksi) vs 125 MPa (18.1 ksi). ER5556 is the more ductile: elongation 17% versus 12% for 1100, and ER5556 is harder (75 HB vs 32 HB). 1100 runs hotter in service (120°C vs 65°C continuous) and 1100 conducts heat better (222 W/m·K vs 116 W/m·K). On the shop floor, 1100 sits in a lower cost tier (budget, $) than ER5556 (premium, $$$).
1100Choose it when the part sees heat, or when cost is the deciding factor.
ER5556Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.
1100 vs ER5556: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Hardness, Vickers
Reduction in Area
Compressive Strength
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Rockwell B
Same in both: Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Latent Heat of Fusion 397 J/g171 BTU/lb
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Same in both: Machinability Rating (AISI 1212 = 100 %) 30% · Castability 30 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Water
Typical Recycled Content
Same in both: Embodied Carbon (primary production) 12.5 kg CO₂/kg
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 1100 | ER5556 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | — | — |
| Relative cost | $ Budget | $$$ Premium |
| Min. machined wall | 0.5 mm | — |
| Best machined surface | Ra 0.8 µm | — |
| Anodizing Type II | Yes | — |
| Cerakote | Yes | — |
| Chem Film (Alodine) | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| Electropolishing | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
1100 vs ER5556 — frequently asked
Is ER5556 stronger than 1100?
Yes. ER5556 has a typical yield strength of 150 MPa (21.8 ksi) against 115 MPa (16.7 ksi) for 1100 — about 30% more. Tensile strength is 290 MPa (42.1 ksi) vs 125 MPa (18.1 ksi).
Which is cheaper, 1100 or ER5556?
1100 is the lower-cost material: it sits in the budget tier ($) while ER5556 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 1100 or ER5556?
ER5556, by a small margin. Both rate fair for machinability — 45/100 against 38/100 for 1100.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 1100 and ER5556 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.