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Cobalt-Chrome Alloy S-816 HR-ANN

Finish state

UNS R30816 · also Haynes S-816

HR-ANN = hot Rolled + Annealed

Mill condition for bar/billet stock destined for forging or re-heat-treatment; moderate strength, good ductility.

High cost $$$$

Values for the HR-ANN condition

Other S-816 tempers and conditions

S-816 is listed in 6 conditions; see the grade overview at S-816.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Softest supplied condition — used before final forming/machining, or where maximum ductility and homogeneity are needed prior to aging.34583038220 HB—
HR-ANNThis page
Hot Rolled + Annealed
Mill condition for bar/billet stock destined for forging or re-heat-treatment; moderate strength, good ductility.4008703024 HRC1.9 % IACS
Spheroidize annealed
Investment-cast blades, vanes and nozzle parts used directly in the as-cast condition; coarse carbide network, lower ductility.430745929 HRC1.9 % IACS
Cast + Heat Treated
Castings homogenised and aged to refine carbide distribution — better creep-rupture consistency than as-cast.4608001130 HRC1.9 % IACS
STADefault
Solution treated and aged
Standard service condition for wrought bar/forgings: carbide precipitation gives peak elevated-temperature strength and creep life.4801,0001831 HRC—
Cold drawn
Cold-drawn small bar and wire where higher room-temperature strength and tight tolerance matter more than ductility.9001,250838 HRC1.9 % IACS

What is S-816 HR-ANN?

S-816 HR-ANN is S-816 supplied in the HR-ANN condition — mill condition for bar/billet stock destined for forging or re-heat-treatment; moderate strength, good ductility. S-816 HR-ANN has a yield strength of 400 MPa (58 ksi) and a tensile strength of 870 MPa (126 ksi) — weaker than 96% of cobalt-chrome alloy grades. Elongation at break is 30% and the elastic modulus is 200 GPa (29 Msi). S-816 HR-ANN has a density of 8.68 g/cm³ (0.314 lb/in³), heavier than 79% of cobalt-chrome alloy grades. It melts at 1,330°C (2,426 °F). STA is the default condition FabDigit quotes; HR-ANN is available on request or by drawing note.

Advantages

  • Forms and bends easily — 30/100, better than 86% of cobalt-chrome alloy grades
  • Ductile — tolerates forming and impact — 30%, better than 85% of cobalt-chrome alloy grades

Limitations

  • Low strength — 400 MPa (58 ksi), worse than 96% of cobalt-chrome alloy grades
  • Hard to polish — 65/100, worse than 96% of cobalt-chrome alloy grades

S-816 HR-ANN properties

Typical room-temperature values for S-816 HR-ANN; 23 are specific to this condition. Other listed values are S-816 reference data and may not represent this condition. Bars are the position among cobalt-chrome alloy grades.

Physical3

S-816 HR-ANN has a density of 8.68 g/cm³ (0.314 lb/in³), heavier than 79% of cobalt-chrome alloy grades. It melts at 1,330°C (2,426 °F).

Density8.68 g/cm³0.31 lb/in³
Melting Point (Solidus)1,330°C2,426 °F
Liquidus Temperature1,400°C2,552 °F

Mechanical14

S-816 HR-ANN has a yield strength of 400 MPa (58 ksi) and a tensile strength of 870 MPa (126 ksi) — weaker than 96% of cobalt-chrome alloy grades. Elongation at break is 30% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus172 GPa24.9 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)870 MPa126 ksi
Yield Strength (0.2% offset)400 MPa58 ksi
Elongation at Break30%
Reduction in Area35%
Shear Strength560 MPa81.2 ksi
Fatigue Strength (Endurance Limit)255 MPa37 ksi
Charpy V-Notch Impact (RT)40 J29.5 ft·lbf
Hardness, Brinell250 HB
Hardness, Rockwell C24 HRC
Hardness, Vickers262 HV

Thermal6

S-816 HR-ANN is rated for continuous service to 870°C (1,598 °F). It conducts heat at 12.5 W/m·K (7.22 BTU/hr·ft·°F), worse than 77% of cobalt-chrome alloy grades. Thermal expansion is 13.9 µm/m·K (7.72 µin/in·°F).

Thermal Conductivity12.5 W/m·K7.2 BTU/hr·ft·°F
Specific Heat Capacity420 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13.9 µm/m·K7.7 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)870°C1,598 °F
Min Service Temperature-196°C-321 °F

Electrical3

S-816 HR-ANN conducts electricity at 1.9 % IACS, worse than 52% of cobalt-chrome alloy grades.

Electrical Conductivity1.9 % IACS
Electrical Resistivity9.1×10⁻⁷ Ω·m35.8 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (75/100), better than 50% of cobalt-chrome alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceVery good75/100
Chemical Resistance SummaryGood oxidation and hot-corrosion (sulfidation) resistance to ~870–900 °C; resists most oxidizing media and moderate chloride exposure, but high carbon and Nb-rich carbides make it inferior to L605/188 in aqueous acid service; attacked by hot HCl and strongly reducing acids.

Sustainability4

Producing a kilogram of S-816 HR-ANN takes about 190 MJ of energy and emits 13 kg of CO₂ — more than 70% of cobalt-chrome alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)190 MJ/kg81,685 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water340 L/kg40.7 gal/lb
Typical Recycled Content30%

Manufacturability7

S-816 HR-ANN's machinability is poor (16/100, better than 86% of cobalt-chrome alloy grades); weldability poor (33/100); formability poor (30/100).

MachinabilityPoor16/100
Machinability Rating (AISI 1212 = 100 %)11%
WeldabilityPoor33/100
Formability (cold)Poor30/100
CastabilityGood68/100
Brazeability / SolderabilityGood55/100
PolishabilityGood65/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with S-816 HR-ANN

Is S-816 easy to machine?

Very difficult — rigid setups, positive-rake carbide or ceramic tooling, low speed (10–20 m/min carbide), heavy constant feed and flood coolant to avoid work hardening and glazing; grinding preferred for finish.

Can S-816 be welded?

GTAW with matched or Co-base filler in the solution-treated condition only; high carbon makes it crack-sensitive, so preheat is unnecessary but low heat input, minimal restraint and a full post-weld solution+age are required.

Can S-816 be formed, bent or molded?

Hot work 1100–1200 °C with frequent reheats; cold forming limited to gentle bends on annealed sheet — plan interstage anneals, and investment casting is the usual route for complex airfoils.

What surface finishes work on S-816?

Not anodizable; use abrasive blast plus pickling for scale removal, and aluminide/MCrAlY diffusion coatings for hot-gas surfaces; polishes to a bright finish though carbides can pull out.

S-816 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Chigh carbon — carbide strengthening0.32 – 0.420.38
Mn1 – 21.2
Si≤ 10.4
Cr19 – 2120
NiFCC matrix stabiliser19 – 2120
Mo3.5 – 4.54
W3.5 – 4.54
NbCb; may include incidental Ta3.5 – 4.54
Fe≤ 54
S≤ 0.03—
P≤ 0.04—
Cobalance, ~42 %balance—

S-816 HR-ANN — frequently asked

What is S-816 HR-ANN used for?

S-816 HR-ANN is typically used for turbine blades and vanes, afterburner components and high-temp fasteners. In short: legacy cobalt turbine alloy; carbide-strengthened to 870 °C; very difficult to machine.

What is the yield strength of S-816 HR-ANN?

S-816 HR-ANN has a typical yield strength of 400 MPa (58 ksi) and a tensile strength of 870 MPa (126 ksi) — weaker than 96% of cobalt-chrome alloy grades. Strength varies by condition: see the 6 listed tempers.

Is S-816 HR-ANN easy to machine?

Not especially — machinability is rated poor (16/100, better than 86% of cobalt-chrome alloy grades). Very difficult — rigid setups, positive-rake carbide or ceramic tooling, low speed (10–20 m/min carbide), heavy constant feed and flood coolant to avoid work hardening and glazing; grinding preferred for finish.

Can S-816 HR-ANN be welded?

Not readily — weldability is rated poor (33/100). GTAW with matched or Co-base filler in the solution-treated condition only; high carbon makes it crack-sensitive, so preheat is unnecessary but low heat input, minimal restraint and a full post-weld solution+age are required.

What surface finishes work on S-816 HR-ANN?

Not anodizable; use abrasive blast plus pickling for scale removal, and aluminide/MCrAlY diffusion coatings for hot-gas surfaces; polishes to a bright finish though carbides can pull out.

Can S-816 HR-ANN be formed, bent or molded?

Hot work 1100–1200 °C with frequent reheats; cold forming limited to gentle bends on annealed sheet — plan interstage anneals, and investment casting is the usual route for complex airfoils.

What is the maximum service temperature of S-816 HR-ANN?

S-816 HR-ANN is rated for continuous use to about 870°C (1,598 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between S-816-STA and S-816-CD?

STA is the default condition — standard service condition for wrought bar/forgings: carbide precipitation gives peak elevated-temperature strength and creep life. CD: cold-drawn small bar and wire where higher room-temperature strength and tight tolerance matter more than ductility. Yield strength is 480 MPa in STA versus 900 MPa in CD.

Sources

  1. Superalloys Source Book / ASM Handbook Vol.1 — Cobalt-Base Heat-Resistant Alloys — ASM International (1990)
  2. Aerospace Structural Metals Handbook — S-816 (Grade 671) — CINDAS/Purdue (1998)
  3. SAE AMS 5765 — Cobalt Alloy Bars, Forgings and Rings 20Cr-20Ni-4W-4Mo-4Cb — SAE International (2012)
  4. SAE/ASTM UNS R30816 alloy designation — SAE/ASTM (2018)
  5. Machining Data Handbook — heat-resistant cobalt alloys — Metcut Research (1980)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.