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Cobalt-Chrome Alloy G-CoCr28 PM-HIP

Heat-treated state

UNS R30075 · EN 2.4778 · ISO 5832-4

PM-HIP = powder metallurgy, hot isostatically pressed

Highest strength and ductility route: fine equiaxed grains and dispersed carbides give near-double yield strength versus as-cast.

High cost $$$$

Values for the PM-HIP condition

Other G-CoCr28 tempers and conditions

G-CoCr28 is listed in 5 conditions; see the grade overview at G-CoCr28.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
FDefault
As fabricated
Standard supply condition for cast implant and dental components; carbide-strengthened dendritic structure, maximum wear resistance, lowest ductility.500720930 HRC—
Cast + solution annealed
Choose when ductility and homogeneity matter more than peak hardness; dissolves interdendritic M23C6 carbides and reduces coring.5207601527 HRC2 % IACS
Hot isostatic pressed
Use for fatigue-critical cast implants: HIP closes shrinkage porosity and roughly doubles the endurance limit.5609001832 HRC2 % IACS
laser powder bed fusion, as-built + stress relieved
Additively manufactured dental frameworks and porous implant structures; very fine cellular structure gives high strength but anisotropy and residual stress require stress relief (HIP optional).8001,2001240 HRC2 % IACS
PM-HIPThis page
Powder metallurgy, hot isostatically pressed
Highest strength and ductility route: fine equiaxed grains and dispersed carbides give near-double yield strength versus as-cast.8401,2502040 HRC2 % IACS

What is G-CoCr28 PM-HIP?

G-CoCr28 PM-HIP is G-CoCr28 heat treated to PM-HIP — highest strength and ductility route: fine equiaxed grains and dispersed carbides give near-double yield strength versus as-cast. G-CoCr28 PM-HIP has a yield strength of 840 MPa (122 ksi) and a tensile strength of 1,250 MPa (181 ksi) — stronger than 81% of cobalt-chrome alloy grades. Elongation at break is 20% and the elastic modulus is 230 GPa (33.4 Msi). G-CoCr28 PM-HIP has a density of 8.3 g/cm³ (0.3 lb/in³), lighter than 80% of cobalt-chrome alloy grades. It melts at 1,330°C (2,426 °F). F is the default condition FabDigit quotes; PM-HIP is available on request or by drawing note.

Advantages

  • Good corrosion resistance — 92/100, better than 100% of cobalt-chrome alloy grades
  • Polishes to a fine finish — 92/100, better than 93% of cobalt-chrome alloy grades
  • Tough — resists crack growth — 78 MPa·√m (71 ksi·√in), better than 89% of cobalt-chrome alloy grades
  • High strength — 840 MPa (122 ksi), better than 81% of cobalt-chrome alloy grades
  • Ductile — tolerates forming and impact — 20%, better than 78% of cobalt-chrome alloy grades

G-CoCr28 PM-HIP properties

Typical room-temperature values for G-CoCr28 PM-HIP; 22 are specific to this condition. Other listed values are G-CoCr28 reference data and may not represent this condition. Bars are the position among cobalt-chrome alloy grades.

Physical3

G-CoCr28 PM-HIP has a density of 8.3 g/cm³ (0.3 lb/in³), lighter than 80% of cobalt-chrome alloy grades. It melts at 1,330°C (2,426 °F).

Density8.3 g/cm³0.3 lb/in³
Melting Point (Solidus)1,330°C2,426 °F
Liquidus Temperature1,400°C2,552 °F

Mechanical15

G-CoCr28 PM-HIP has a yield strength of 840 MPa (122 ksi) and a tensile strength of 1,250 MPa (181 ksi) — stronger than 81% of cobalt-chrome alloy grades. Elongation at break is 20% and the elastic modulus is 230 GPa (33.4 Msi).

Elastic (Young's) Modulus230 GPa33.4 Msi
Shear Modulus85 GPa12.3 Msi
Bulk Modulus183 GPa26.5 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)1,250 MPa181 ksi
Yield Strength (0.2% offset)840 MPa122 ksi
Elongation at Break20%
Reduction in Area20%
Shear Strength780 MPa113 ksi
Fatigue Strength (Endurance Limit)725 MPa105 ksi
Fracture Toughness (K_IC)78 MPa·√m71 ksi·√in
Charpy V-Notch Impact (RT)28 J20.7 ft·lbf
Hardness, Brinell375 HB
Hardness, Rockwell C40 HRC
Hardness, Vickers400 HV

Thermal6

G-CoCr28 PM-HIP is rated for continuous service to 600°C (1,112 °F). It conducts heat at 14 W/m·K (8.09 BTU/hr·ft·°F), worse than 55% of cobalt-chrome alloy grades. Thermal expansion is 13.5 µm/m·K (7.5 µin/in·°F).

Thermal Conductivity14 W/m·K8.1 BTU/hr·ft·°F
Specific Heat Capacity450 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13.5 µm/m·K7.5 µin/in·°F
Latent Heat of Fusion280 J/g120 BTU/lb
Max Service Temperature (continuous)600°C1,112 °F
Min Service Temperature-200°C-328 °F

Electrical3

G-CoCr28 PM-HIP conducts electricity at 2 % IACS, better than 79% of cobalt-chrome alloy grades.

Electrical Conductivity2 % IACS
Electrical Resistivity8.8×10⁻⁷ Ω·m34.6 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (92/100), better than 100% of cobalt-chrome alloy grades.

Galvanic Potential (seawater, vs SCE)-0.3 V
Corrosion ResistanceExcellent92/100
Chemical Resistance SummaryExcellent in body fluids, seawater and neutral chlorides thanks to a Cr2O3 passive film; very good in oxidizing acids and organic media; attacked by hot HCl, HF and strong reducing acids; pitting/crevice risk far lower than 316L.

Sustainability4

Producing a kilogram of G-CoCr28 PM-HIP takes about 145 MJ of energy and emits 11 kg of CO₂ — less than 73% of cobalt-chrome alloy grades. Typical recycled content is 20%.

Embodied Energy (primary production)145 MJ/kg62,339 BTU/lb
Embodied Carbon (primary production)11 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content20%

Manufacturability8

G-CoCr28 PM-HIP's machinability is not recommended (12/100, better than 61% of cobalt-chrome alloy grades); weldability poor (30/100); formability not recommended (12/100).

MachinabilityNot recommended12/100
Machinability Rating (AISI 1212 = 100 %)10%
WeldabilityPoor30/100
Formability (cold)Not recommended12/100
CastabilityVery good70/100
Brazeability / SolderabilityFair40/100
PolishabilityExcellent92/100
Anodizing Responsen/a — cobalt alloy is not anodized; surfaces are passivated (nitric acid), electropolished or plasma-sprayed with HA/Ti for osseointegration.

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with G-CoCr28 PM-HIP

Is G-CoCr28 easy to machine?

Very difficult: use rigid setups, positive-rake carbide or ceramic tooling, low speed (15–30 m/min carbide) with heavy constant feed and flood coolant to avoid dwelling in the work-hardened layer; grinding and EDM are common for finishing implant geometries.

Can G-CoCr28 be welded?

Best joined by laser or electron-beam welding with tight heat input; TIG possible on solution-annealed material with matching filler, but cast carbide networks and porosity promote hot cracking — post-weld solution anneal/HIP recommended.

Can G-CoCr28 be formed, bent or molded?

Investment (lost-wax) casting in vacuum or argon at ~1450–1500 °C pour temperature is the standard route; alloy is essentially not cold formable, so complex shapes come from casting, PM-HIP or laser powder bed fusion.

What surface finishes work on G-CoCr28?

Not anodizable — passivate in nitric acid per ASTM F86, electropolish, then diamond/alumina polish bearing surfaces to Ra ≤0.05 µm; porous or HA plasma-spray coatings are applied to fixation surfaces.

G-CoCr28 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cr27 – 3028.5
Mo5 – 76
NiISO 5832-4 limits Ni ≤1.0; F75 ≤0.50≤ 0.50.2
Fe≤ 0.750.3
Ccarbide former, controls hardness/wear≤ 0.350.25
Si≤ 10.6
Mn≤ 10.6
N≤ 0.250.1
W≤ 0.2—
Al≤ 0.1—
Ti≤ 0.1—
B≤ 0.01—
P≤ 0.02—
S≤ 0.01—
Cobalance, ~62–65 %balance—

G-CoCr28 PM-HIP — frequently asked

What is G-CoCr28 PM-HIP used for?

G-CoCr28 PM-HIP is typically used for hip implants, dental crowns and bridges and cast surgical components. In short: cast ASTM F75 equivalent; investment-cast implant alloy; casting and L-PBF routes.

What is the yield strength of G-CoCr28 PM-HIP?

G-CoCr28 PM-HIP has a typical yield strength of 840 MPa (122 ksi) and a tensile strength of 1,250 MPa (181 ksi) — stronger than 81% of cobalt-chrome alloy grades. Strength varies by condition: see the 5 listed tempers.

Is G-CoCr28 PM-HIP easy to machine?

Not especially — machinability is rated not recommended (12/100, better than 61% of cobalt-chrome alloy grades). Very difficult: use rigid setups, positive-rake carbide or ceramic tooling, low speed (15–30 m/min carbide) with heavy constant feed and flood coolant to avoid dwelling in the work-hardened layer; grinding and EDM are common for finishing implant geometries.

Can G-CoCr28 PM-HIP be welded?

Not readily — weldability is rated poor (30/100). Best joined by laser or electron-beam welding with tight heat input; TIG possible on solution-annealed material with matching filler, but cast carbide networks and porosity promote hot cracking — post-weld solution anneal/HIP recommended.

What surface finishes work on G-CoCr28 PM-HIP?

Not anodizable — passivate in nitric acid per ASTM F86, electropolish, then diamond/alumina polish bearing surfaces to Ra ≤0.05 µm; porous or HA plasma-spray coatings are applied to fixation surfaces.

Can G-CoCr28 PM-HIP be formed, bent or molded?

Investment (lost-wax) casting in vacuum or argon at ~1450–1500 °C pour temperature is the standard route; alloy is essentially not cold formable, so complex shapes come from casting, PM-HIP or laser powder bed fusion.

What is the maximum service temperature of G-CoCr28 PM-HIP?

G-CoCr28 PM-HIP is rated for continuous use to about 600°C (1,112 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between G-CoCr28-F and G-CoCr28 PM-HIP?

F is the default condition — standard supply condition for cast implant and dental components; carbide-strengthened dendritic structure, maximum wear resistance, lowest ductility. PM-HIP: highest strength and ductility route: fine equiaxed grains and dispersed carbides give near-double yield strength versus as-cast. Yield strength is 500 MPa in F versus 840 MPa in PM-HIP.

Sources

  1. ASTM F75 — Standard Specification for Cobalt-28 Chromium-6 Molybdenum Alloy Castings and Casting Alloy for Surgical Implants (UNS R30075) — ASTM International (2018)
  2. ISO 5832-4 — Implants for surgery — Metallic materials — Part 4: Cobalt-chromium-molybdenum casting alloy — ISO (2014)
  3. ASTM F1537 — Wrought Cobalt-28Chromium-6Molybdenum Alloys for Surgical Implants — ASTM International (2020)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys (Cobalt and Cobalt Alloys) — ASM International (1990)
  5. Handbook of Materials for Medical Devices / Biomaterials Science — ASM International / Elsevier (2003)
  6. CoCrMo (F75) investment casting and PM-HIP alloy datasheets — specialty implant alloy producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.