FabDigitFabDigit

Mullite C-610

Grade

C-610 = mullite/aluminous porcelain, 50–65 % Al₂O₃

Lower-alumina, glass-bonded mullite body: cheapest, good electrical insulation and thermal shock, but lower strength and creep limit — insulators, burner parts, kiln furniture to ~1300 °C.

Premium cost $$$

Values for the C-610 condition

Other Mullite tempers and conditions

Mullite is listed in 3 conditions; see the grade overview at Mullite.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
C-610This page
Mullite/aluminous porcelain, 50–65 % Al₂O₃
Lower-alumina, glass-bonded mullite body: cheapest, good electrical insulation and thermal shock, but lower strength and creep limit — insulators, burner parts, kiln furniture to ~1300 °C.—60—850 HV3 W/m·K
C-620Default
Dense sintered mullite, 65–80 % Al₂O₃
Standard engineering mullite near stoichiometric 3Al₂O₃·2SiO₂ — best combination of high-temperature strength, creep resistance and thermal-shock life for protection tubes and furnace components.—80—1,100 HV5 W/m·K
Porous mullite refractory
Choose for insulating and thermal-shock-cycled refractory shapes where low weight and high spalling resistance matter more than strength.————2 W/m·K

What is Mullite C-610?

Mullite C-610 is Mullite in the C-610 grade — lower-alumina, glass-bonded mullite body: cheapest, good electrical insulation and thermal shock, but lower strength and creep limit — insulators, burner parts, kiln furniture to ~1300 °C. Mullite C-610 has a tensile strength of 60 MPa (8.7 ksi), weaker than 63% of ceramic grades. Elongation at break is 0% and the elastic modulus is 110 GPa (16 Msi). Mullite C-610 has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 80% of ceramic grades. It melts at 1,840°C (3,344 °F). C-620 is the default condition FabDigit quotes; C-610 is available on request or by drawing note.

Advantages

  • Low embodied carbon — 3.2 kg CO₂/kg, better than 84% of ceramic grades
  • Lightweight — 2.7 g/cm³ (0.0975 lb/in³), better than 80% of ceramic grades
  • High service temperature — 1,300°C (2,372 °F), better than 77% of ceramic grades

Limitations

  • Hard to polish — 60/100, worse than 79% of ceramic grades
  • Poor heat conductor — 3 W/m·K (1.73 BTU/hr·ft·°F), worse than 77% of ceramic grades

Mullite C-610 properties

Typical room-temperature values for Mullite C-610; 14 are specific to this condition. Other listed values are Mullite reference data and may not represent this condition. Bars are the position among ceramic grades.

Physical4

Mullite C-610 has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 80% of ceramic grades. It melts at 1,840°C (3,344 °F).

Density2.7 g/cm³0.1 lb/in³
Melting Point (Solidus)1,840°C3,344 °F
Refractive Index1.64
Porosity1%

Mechanical13

Mullite C-610 has a tensile strength of 60 MPa (8.7 ksi), weaker than 63% of ceramic grades. Elongation at break is 0% and the elastic modulus is 110 GPa (16 Msi).

Elastic (Young's) Modulus110 GPa16 Msi
Shear Modulus60 GPa8.7 Msi
Bulk Modulus145 GPa21 Msi
Poisson's Ratio0.25
Tensile Strength (Ultimate)60 MPa8.7 ksi
Elongation at Break0%
Compressive Strength500 MPa72.5 ksi
Flexural Strength130 MPa18.9 ksi
Shear Strength90 MPa13.1 ksi
Fracture Toughness (K_IC)1.9 MPa·√m1.7 ksi·√in
Hardness, Vickers850 HV
Hardness, Knoop1,000 HK
Hardness, Mohs7.5

Thermal5

Mullite C-610 is rated for continuous service to 1,300°C (2,372 °F). It conducts heat at 3 W/m·K (1.73 BTU/hr·ft·°F), worse than 77% of ceramic grades. Thermal expansion is 4.5 µm/m·K (2.5 µin/in·°F).

Thermal Conductivity3 W/m·K1.7 BTU/hr·ft·°F
Specific Heat Capacity880 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)4.5 µm/m·K2.5 µin/in·°F
Max Service Temperature (continuous)1,300°C2,372 °F
Min Service Temperature-200°C-328 °F

Electrical5

Mullite C-610 is an electrical insulator with a dielectric strength of 12 kV/mm (304.8 V/mil) and a resistivity of 1×10¹¹ Ω·m.

Electrical Resistivity1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in
Dielectric Strength12 kV/mm305 V/mil
Dielectric Constant (1 MHz)6.5
Dissipation Factor (1 MHz)0.003
Volume Resistivity1×10¹⁴ Ω·cm

Chemical & Environmental2

Corrosion resistance is very good (72/100), worse than 53% of ceramic grades.

Corrosion ResistanceVery good72/100
Chemical Resistance SummaryStable against most mineral acids, molten non-ferrous metals and reducing gases; attacked by hydrofluoric acid, hot concentrated alkalis, alkali/alkaline-earth slags and by high-pressure water vapour above ~1200 °C (silica volatilisation).

Sustainability4

Producing a kilogram of Mullite C-610 takes about 45 MJ of energy and emits 3.2 kg of CO₂ — less than 84% of ceramic grades. Typical recycled content is 5%.

Embodied Energy (primary production)45 MJ/kg19,347 BTU/lb
Embodied Carbon (primary production)3.2 kg CO₂/kg
Embodied Water90 L/kg10.8 gal/lb
Typical Recycled Content5%

Manufacturability3

Mullite C-610's machinability is not recommended (8/100, better than 69% of ceramic grades).

MachinabilityNot recommended8/100
PolishabilityGood60/100
Sintering / Firing Temperature1,450°C2,642 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Mullite C-610

Is Mullite easy to machine?

Green/bisque machining is preferred; after firing only diamond grinding, lapping or laser/ultrasonic machining — allow ~1–2 % firing shrinkage tolerance.

Can Mullite be welded?

Not weldable; join by glass frit, active-metal brazing (Ti/Ag-Cu) or ceramic cements rated for the service temperature.

Can Mullite be formed, bent or molded?

Slip casting, extrusion (tubes), isostatic or dry pressing and injection moulding, then sintering at 1550–1750 °C; large sections need slow burnout to avoid cracking.

What surface finishes work on Mullite?

As-fired surfaces can be glazed for gas-tightness; ground/lapped surfaces reach Ra ≈ 0.2–0.4 µm, metallising (Mo-Mn) possible for hermetic seals.

Mullite chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Al2O3stoichiometric 3Al2O3·2SiO2 = 71.8 % Al2O365 – 8071.8
TiO2from bauxite/kyanite raw materials≤ 1.50.4
Fe2O3≤ 1.50.5
CaO+MgOfluxes; lower is better for creep≤ 10.3
K2O+Na2Oalkalis degrade high-temperature strength≤ 0.80.2
SiO2balance, part as glassy phase≥ 19 (balance)—

Mullite C-610 — frequently asked

What is Mullite C-610 used for?

Mullite C-610 is typically used for kiln furniture, refractory linings, thermocouple protection tubes, high-temp insulators and burner nozzles. In short: low-expansion high-temperature ceramic; creep-resistant kiln furniture body; 1550 °C service capability.

What is the tensile strength of Mullite C-610?

Mullite C-610 has a typical tensile strength of 60 MPa (8.7 ksi) — weaker than 63% of ceramic grades. Strength varies by condition: see the 3 listed tempers.

Is Mullite C-610 easy to machine?

Not especially — machinability is rated not recommended (8/100, better than 69% of ceramic grades). Green/bisque machining is preferred; after firing only diamond grinding, lapping or laser/ultrasonic machining — allow ~1–2 % firing shrinkage tolerance.

Can Mullite C-610 be welded?

Not weldable; join by glass frit, active-metal brazing (Ti/Ag-Cu) or ceramic cements rated for the service temperature.

What surface finishes work on Mullite C-610?

As-fired surfaces can be glazed for gas-tightness; ground/lapped surfaces reach Ra ≈ 0.2–0.4 µm, metallising (Mo-Mn) possible for hermetic seals.

Can Mullite C-610 be formed, bent or molded?

Slip casting, extrusion (tubes), isostatic or dry pressing and injection moulding, then sintering at 1550–1750 °C; large sections need slow burnout to avoid cracking.

What is the maximum service temperature of Mullite C-610?

Mullite C-610 is rated for continuous use to about 1,300°C (2,372 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. IEC 60672-3 Ceramic and glass insulating materials — Part 3: Specifications for individual materials — IEC (1997)
  2. Engineered Materials Handbook Vol. 4: Ceramics and Glasses — ASM International (1991)
  3. Refractories Handbook (mullite and high-alumina refractories) — CRC Press (2004)
  4. Technical ceramics material data (mullite / silicate ceramics) — CoorsTek / Kyocera / Ceramtec (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.